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Custom 3.7 V LiPo Battery Manufacturer in China

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Custom 3.7 V LiPo Battery Manufacturer in China

3.7 V LiPo battery is a rechargeable lithium-ion battery with a gel or solid polymer electrolyte. Its average operating voltage is 3.7V when it is about 50% charged. It can provide power in thin and light devices and support the long-term operation of the devices. It is commonly used in common devices such as mobile phones, tablets, Bluetooth headsets, photographic equipment, and drones etc.

VTCBATT 3.7 V LiPo battery uses an aluminum-plastic film soft package structure and can be customized in various shapes to fit different spaces. At the same time, it also has an overcharge/over-discharge/short-circuit protection circuit inside to reduce the risk of battery overheating.

Explore The Advantages of 3.7 V LiPo Battery

Low Self-discharge Rate
Low Self-discharge Rate

When not in use, our 3.7 V LiPo battery will not discharge more than 3% of the total power per month. Therefore, it will not run out of power quickly during long-term storage.

Lightweight and Small Size
Lightweight and Small Size

Our 3.7V rechargeable LiPo battery is encapsulated with aluminum plastic film, which is 30%-50% lighter than traditional lithium batteries. It is also soft and can be customized into ultra-thin shapes for micro devices.

High Stability
High Stability

Our 3.7 V LiPo battery can adapt to a wide temperature range from -20℃ to 60℃. Its discharge is stable and can still be used normally in extreme environments.

High Discharge Rate
High Discharge Rate

Our high discharge 3.7 V LiPo battery can stably output a current of 10-50 times the capacity for a long time, and its instantaneous current intensity can reach 3 times the rated value, which can meet the current needs of drones when they suddenly accelerate.

Good Safety
Good Safety

Our 3.7 V LiPo battery uses gel or solid electrolytes, and the risk of leakage is reduced by 90% compared with liquid batteries. It is also equipped with triple protection against overcharge, overdischarge, and short circuit, which greatly reduces the risk of battery overheating.

Good Durability
Good Durability

Our safe 3.7 V Lithium polymer battery will not significantly reduce its battery capacity after long-term use. After testing, it can still maintain a battery capacity decay of less than 20% after 500 charge and discharge cycles.

Fast Charging
Fast Charging

Our 3.7 V LiPo battery supports 1x-5x fast charging technology. At the same time, it also has intelligent charging management and is compatible with multiple fast charging protocols. It can charge to 80% of the power in just 30 minutes.

Long Service Life
Long Service Life

Our 3.7 V LiPo battery has a service life of 1000 times cycle, which can greatly reduce your replacement frequency and allow you to use it with confidence for a long time.

Harsh Safety Test for li-ion Polymer Battery

Known as reputable li-ion polymer battery manufacturer for 20 years,various lithium battery test items are designed to assure high-level safety and performance,which includes puncture test,impact test,short-circuit test,free fall test,thermal shock and cycling test.You can use our battery in extreme climate application ,such as automative,aerospace and military.

Harsh Safety Test for li-ion Polymer Battery

Wide Applications of Our 3.7 V LiPo Battery

  • Consumer Electronics

    Smartphones, tablets

    Bluetooth headsets

    Smartwatches

    Cameras

    Driving recorders

    VR devices

  • Smart Hardware and Robots

    Drones

    Model airplanes

    Robots

    Door and window sensors

    Human infrared sensors

  • Medical Equipment

    Defibrillators

    Infusion pumps

    Hearing aids

    Smart bracelets

    Health patches

  • Industrial and Energy Equipment
    Industrial and Energy Equipment

    Base station backup power supply

    Solar energy storage equipment

    Electric drills

    Cutting machines

  • Office and Living Equipment
    Office and Living Equipment

    Wireless mouse

    Portable printer

    Electric toothbrush

    Sweeping robot

    Portable LED emergency light

  • Traffic and Security Equipment
    Traffic and Security Equipment

    Balance car

    Electric skateboard

    Car navigation

    Backup power supply

    Surveillance camera

    Alarm

  • Emerging Technology Products
    Emerging Technology Products

    Environmental sensors

    Smart door locks

    Smart thermostats

    AR/VR glasses

    Geological exploration instruments

How are 3.7V lithium polymer batteries generally transported?

If it is a sample, it is usually transported by express or air. If the delivery location is domestic, it can be transported by road. If it is a large-volume order and the destination is abroad, it can be transported by sea.

How thick is a flat 3.7V lipo battery?

The thickness of ultra-thin batteries is generally 0.4mm-1.9mm, the thickness of conventional batteries is generally 3.0mm-10mm, and the thickness of industrial batteries is generally around 14mm.

What shapes does a 3.7V lithium polymer battery have?

Common shapes include square and cylindrical. Of course, our batteries are soft, so you can also customize various shapes, such as curved, L-shaped, U-shaped, ultra-thin sheets, etc.

What connectors can a 3.7V LiPo battery pack be compatible with?

Generally, small electronic devices are compatible with JST connectors, and high-current equipment used in industry is generally compatible with Molex connectors.

What is the capacity of a micro 3.7V lipo battery?

The battery capacity of micro devices and wearable devices is generally 20mAh~500mAh. The battery capacity of portable devices and electronic consumer products is generally 1000mAh~1500mAh. The capacity of batteries on high-power devices and industrial equipment is generally 4000mAh~10000mAh.

What is the voltage range of a 3.7 volt lipo battery?

The voltage under normal conditions is 3.7V, the maximum charging voltage is 4.2V, and the discharge cut-off voltage is 3.0V. The voltage range for safe use is 3.0V-4.2V, and the voltage range for optimal performance is 3.5V~4.2V.

How does a 3.7V lithium polymer battery protect the circuit?

The 3.7V lithium polymer battery mainly monitors the voltage and current in real time through the main control chip, judges the voltage/current state through the comparator, and triggers the MOS tube connected in series in the battery circuit to cut off the current.

How does a 3.7V lithium polymer battery prevent leakage?

First, you need to store the battery in an environment of -20℃~60℃ and humidity ≤65%, avoiding high and low temperatures, as well as high humidity. At the same time, you need to keep the battery away from fire, and avoid puncture and extrusion that may cause battery damage. You need to use a dedicated charger to charge the battery, so as to avoid overcharging the battery and causing internal pressure to rise. In addition, you only need to check the battery regularly and check the voltage every 3 months to ensure that it is not less than 3.0V.

How long does it usually take to fully charge a 3.7V lithium polymer battery?

The actual charging of a 3.7V lithium polymer battery depends mainly on the battery capacity and charging current. Small-capacity batteries generally take 1~3 hours to fully charge, and 0.5~1 hour in fast charging mode. Medium-capacity batteries generally take 2~5 hours to fully charge, and 1~2 hours in fast charging mode. Large-capacity batteries generally take 4~6 hours to fully charge, and 1.5~3 hours in fast charging mode.

How long can a 3.7V lithium polymer battery last?

The continuous use time of a 3.7V lithium polymer battery mainly depends on the battery capacity and device power consumption. The 500mAh battery used in general Bluetooth headsets can be used continuously for 4-5 hours. The 4000mAh battery used in POS machines can be used continuously for 3.5~4 hours. The 8000mAh battery used in drones can be used continuously for 3~3.5 hours.

How do you know if the 3.7V lithium polymer battery is broken?

You can judge whether the battery is damaged by observing whether the appearance of the battery is bulging or deformed, whether the shell is damaged, and whether there is electrolyte leakage. If you can’t see it from the appearance, you can also see whether the battery life drops rapidly, whether there is a large difference between the marked power and the actual power, and whether the temperature rises abnormally during charging. If the above problems occur, it means that the battery is most likely broken.

What is the operating temperature range of 3.7V lithium polymer batteries?

The operating temperature of conventional models of batteries is between -20℃~60℃, and the operating temperature of low-temperature special models of batteries is between -40℃ ~ +60℃.

Does a 3.7V lithium polymer battery have a fire hazard?

Generally, a 3.7V lithium polymer battery will only have a fire hazard if the temperature is too high, it is overcharged and over-discharged, it is punctured or squeezed to cause an internal short circuit, or the shell is damaged to cause electrolyte leakage. There is generally no fire hazard during normal use.

What types of 3.7V lithium polymer batteries are there?

According to the material classification, there are lithium cobalt oxide batteries and ternary material batteries. According to the application characteristics, it can be divided into high-temperature batteries, low-temperature batteries, and high-rate batteries. According to the physical structure classification, it can be divided into ultra-thin batteries, special-shaped batteries, and soft-pack batteries. According to the capacity, it can be divided into small-capacity batteries, medium-capacity batteries, and large-capacity batteries.

What are the components of a 3.7V lithium polymer battery?

A 3.7V lithium polymer battery is mainly composed of positive electrodes, negative electrodes, electrolytes, diaphragms, shells, protective circuit boards, temperature sensors, electrode leads, and other components.

What certifications have your 3.7V LiPo battery for IoT devices passed?

Our 3.7V LiPo battery for IoT sensors  have passed CE, UN38.3, IEC62133, MSDS, CB, UL2054, UL1642, RoHS, and REACH certifications.

3.7V LiPo Battery Quality Report

3.7V LiPo Battery Voltage GRR Analysis for Reliable Measurement Control

This report summarizes a measurement system analysis for a 3.7V LiPo battery voltage inspection process. The source document is a non-destructive GRR study completed on March 13, 2026 for battery model 103450-2P, using a battery comprehensive tester with a resolution of 0.001V. The objective was to verify whether the voltage measurement method is stable, repeatable, and suitable for process control.

Key Results at a Glance

Average Voltage
3.9329V
GRR Ratio
7.84%
NDC
18
Control Note
Range Chart Needs Investigation

The overall conclusion from the original study is that the measurement system for this 3.7V LiPo battery is acceptable for use, because the total GRR contribution remains below 10%. However, the range chart indicates a special-cause variation that should be identified and removed to keep the inspection system under tighter control.

Test Setup for the 3.7V LiPo Battery Study

Battery Model103450-2PDrawing No.G1005/A1
Measured CharacteristicVoltageReference RequirementGreater than 3.85V
GaugeBattery Comprehensive TesterGauge IDUF-ZHCSY-004
Resolution0.001VAppraisersA, B, and C
Study DateMarch 13, 2026Test TypeNon-destructive voltage GRR analysis

GRR Summary and Interpretation

Repeatability (EV)0.0003%EV7.55%
Reproducibility (AV)0.0001%AV2.09%
Total GRR (R&R)0.0003%GRR7.84%
Part Variation (PV)0.0042%PV99.69%
Total Variation (TV)0.0042Number of Distinct Categories18

For a 3.7V LiPo battery voltage test, a GRR below 10% generally indicates that the measurement system is suitable for production use. In this case, the measurement error is small compared with the part-to-part variation, which means the tester can clearly distinguish real voltage differences between battery samples.

Average Voltage by Part and Appraiser

The table below converts the original GRR data into a cleaner format for WordPress publishing. Each value is the average reading recorded by appraisers A, B, and C for the same battery part.

PartABCPart Mean
13.93173.93133.93133.9314
23.92973.93003.92903.9296
33.93473.93473.93503.9348
43.93033.93103.93103.9308
53.93333.93403.93333.9335
63.93673.93603.93703.9366
73.93433.93403.93503.9344
83.94003.94073.94033.9403
93.92703.92733.92703.9271
103.93033.93073.93103.9307

X-bar Control Chart

This chart recreates the mean-value trend from the original PDF. The center line is 3.9329V, with an upper control limit of 3.9335V and a lower control limit of 3.9324V.

3.7V LiPo battery X-bar control chart from the GRR study

The appraisers follow a very similar pattern across all 10 parts, which indicates good consistency among operators. Part 8 shows the highest average voltage, while Part 9 is the lowest. This means the 3.7V LiPo battery samples still present enough natural variation for the measurement system to distinguish between high and low readings.

Range Control Chart

The range chart below uses the repeated-reading ranges from the original GRR study. The average range is 0.0005V, with an upper control limit of 0.0014V.

3.7V LiPo battery range control chart from the GRR study

The range pattern remains low overall, which supports strong repeatability. Even so, the original report flags the range chart as needing corrective review. In practical terms, manufacturers of 3.7V LiPo battery packs should trace any unusual test condition, operator habit, fixture behavior, or environment effect that could be creating isolated range instability.

Why This Matters for 3.7V LiPo Battery Production

A stable voltage inspection system is essential for every 3.7V LiPo battery manufacturing line. When the gauge contributes only a small share of total variation, quality teams can make faster and more confident decisions on incoming inspection, in-process monitoring, and final shipment release.

The reported 7.84% GRR shows that the battery voltage tester is capable of distinguishing real part differences instead of masking them with excessive measurement noise. The strong NDC value of 18 further confirms that the system can separate multiple categories of battery performance.

For battery brands, OEM buyers, and engineering teams, this kind of GRR evidence supports better process validation, stronger PPAP documentation, and more reliable electrical screening for rechargeable LiPo cells and packs.

Final Conclusion

Based on the original voltage GRR report, the 3.7V LiPo battery measurement system is acceptable for production use. The tester shows good repeatability, low operator-to-operator variation, and enough discrimination power to identify real voltage differences between battery samples. The remaining action item is to investigate the special-cause behavior identified on the range chart so the process can maintain stronger long-term control.

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