Custom 3S Lithium Polymer Battery Manufacturer in China
3S lithium polymer batteries are 11.1V nominal voltage, consisting of three lithium polymer cells connected in series. They are known as a “3S LiPo battery” or “3-cell LiPo battery”. With their compact design and stable power output, they are widely used in consumer electronics, electric vehicles, and drones, serving as a reliable power solution for manufacturers across various industries.
As a custom 3S LiPo battery manufacturer, VTCBATT can provide customized 3S lithium polymer batteries that are lightweight, have low self-discharge, and are long-lasting according to your specific applications for drone, RC, FPV, and quadcopter. VTCBATT supports OEM and ODM services, serving global mainstream brands. With CE and ISO certifications, we are your trusted battery partner in China.
3S Lithium Polymer Battery Model
Lithium Polymer Battery Aging Process
Strict OCV Test at 45°C for 5 Days
The Battery will be placed at 45°C for 5 Days.After high-temp storing,each battery will be tested in OCV and IR change to assess its long-term reliability.
This process can prevent battery capacity rapid decay ,thermal runaway and battery cycle failure.
Its obvisous benefts in ensuring reliable performance, safety improvement, battery life increase and
battery quality ensurance.
4 Essential Facts To Use 3S LiPo Battery Pack Safely And Efficiently
| Facts | Voltage&Cell configuration | Capacity&Discharge Rate | Charging Requirements | Lifespan&Maintenance | Balance Importance |
| 1 | 3S Lipo battery have 3 cells connected in series with protection PCB | Capacity ranges from 10mAh to 100Ah,which depends on runtime. | LiPo-compatible balance charger suggested | Normal 500-1000 times under proper usage | Cell balance protection board are used to ensure evenly charge and discharge |
| 2 | Nominal voltage:11.1V (3.7Vx3) | C-Rate means the discharge current which the 11.1V lipo battery can continuously discharge. | Never charge above 12.6V or below 9V | Avoid deep discharge | For Drove and RC application,XT60 connector or JST-XH plug allows monitoring of each cell voltage. |
| 3 | Fully charged at 12.6V. Discharged:9V(3Vx3 cut-off voltage) | Normal discharge rate is 1C to 100C.The higher discharge rate,the shorter the runtime. | Typical 1C charge rate suggested | Avoid overcharge | Low voltage cell detection to prevent over-discharge |
Wide Range Application of 3S Lithium Polymer Battery
3S lithium polymer battery can be used in several industries. The following are their common applications.
High-discharge 3S LiPo battery is the most popular choice for RC vehicles and drones due to their compact size, lightweight, and surge current. Specifications include 11.1V, 1300mAh, and about 115g to 130g.
Featuring 11.1V stable power supply, flexible size, and high capacity, a rechargeable 3S LiPo battery is an ideal choice for industrial devices, such as sensors, portable detectors, barcode scanners, and other devices.
Our 3S lithium polymer battery is also an ideal choice for portable device manufacturers. They are commonly found in handheld equipment and are also suitable for liquid level medical handheld devices.
High-power EquipmentThe 11.1V LiPo battery is commonly used in some high-performance applications, such as robotics and automotive systems. It usually has a capacity of 2600-3000mAh and weighs over 200g.
The basic formula to calculate the charging time is charging time(hours)=Battery
capacity(mAh) ÷charging current(mA).
For example, 3S 11.1V Lipo battery 5000mAh to charge at 2C current. The charging time is 5000÷10000≈ 0.5 hours, and 4 key factors affect the charging time.
(1). Charge Rate: Safe rate is below 1C.But for a fast charge rate of 2C, some others may support a max of 3C. But the fast charge will affect the battery cycle life.
(2). Balancing time: The 3S Lipo battery charge mode is CC/CV. During the CV period, the battery will also balance each cell charge.Normally,balance charging will take about 15-30 mins to make all the 3 series cells charged evenly.
(3). Initial voltage: A fully drained 11.1V 3S Lipo battery with cut-off voltage 9.0V will take longer than a lower voltage battery.
(4). Charger Power: The higher charger power,the shorter time takes.
Warm warnings:
- A rechargeable 3S LiPo battery fire can happen if left unattended.
- Use a suggested and qualified charger
- Stop charging if the battery swells or overheats.
Step 1: Make sure to use the 3S Lipo battery PCB with a cell balance function.VTCBATT insists on using cell balance PCB to ensure safety and best performance. While most competitors don’t use this function, PCB saves cost.
If the battery PCB is without cell function, it will never be charged evenly.
Step 2:Most 3S lithium polymer batteries for drones have main power leads, an XT60/EC5 connector, and 3S JST-XH plug for 3S balance port. You just need to connect correctly.
Step 3:Choose the correct 3S 11.1V Lipo battery charger with cell balance function.
It will charge the 3S 11.1V lithium battery pack safely.
Although VTCBATT 3S lithium polymer batteries support customized sizes and performance parameters, their basic working principle is the same: based on the movement and embedding of lithium ions within the cells.
When the 3S LiPo battery is charging, the lithium ions will move to the cathode and embed in the anode material. At that moment, the electrical energy carried by the lithium ions is converted into chemical energy, realizing the charging and energy storage process.
When the 3S lithium polymer battery starts to discharge, the lithium ions will move out of the anode material and return to the cathode, and electrons flow through the external circuit and achieve discharge.
Because the rated (nominal) voltage of a single lithium polymer cell is 3.7V. When 3 cells are connected in series, the total voltage is 11.1V (3 × 3.7V). Some products on the market will mark 3S batteries as “12V batteries”, which is an approximation, but their actual rated voltage is still 11.1V.
If 3S lithium polymer batteries are left unused for an extended period with frequent charge-discharge cycles, they may be at risk of overheating, short circuits, or swelling, which can potentially lead to equipment damage or even safety hazards. To provide safety, 3S lithium polymer batteries, we have specially designed a built-in protection circuit to prevent over-discharge, over-charge, short circuit, etc., to ensure reliable performance and stable operation.
The 3S structure, which consists of three cells connected in series, is designed to increase the total voltage of the lithium polymer battery to 11.1V, making it more suitable for devices that require stable power output, such as drones and portable tools.
This is mainly because the 3s lithium polymer battery uses a pouch design with a non-metallic casing, allowing it to be manufactured in any shape and size depending on your project needs.
The capacity of the VTC Power cell is also customizable, so although it only consists of 3 cells, the battery capacity can be adjusted to meet your needs. Their output connectors can also be customized to be designed to support higher C-rates.
Materials are the key to building a 3S lithium battery with excellent performance. We usually use lithium cobalt oxide, lithium iron phosphate, or ternary materials to build the positive electrode of custom cells. Each material has distinct characteristics:
Lithium cobalt oxide
Lithium cobalt oxide has good stability in the discharge cycle and can be used for a long time. It has high energy density and can store more power in a compact size. They are ideal for lightweight, high-capacity 3S batteries and are suitable for portable devices. However, due to its limited discharge current capability, it cannot effectively cope with high load rates.
Lithium iron phosphate
Lithium iron phosphate benefits from its stable structure. It will not easily catch fire or explode under high-temperature or overcharge conditions. It has stronger safety than lithium cobalt oxide and is an ideal choice for building high-safety 3S batteries. It offers a long cycle life, typically between 2000 to 5000 cycles, which is much higher than lithium cobalt oxide. It is also an environmentally friendly material, but its energy density is lower, resulting in heavier 3S battery packs.
Ternary materials
Ternary materials refer to materials composed of nickel, cobalt, and manganese, which are widely used as positive electrode materials. They combine high capacity (from nickel), structural stability (from cobalt), and improved safety (from manganese). Suitable for 3S battery systems that require high performance and long battery life.
Anode materials are directly related to the discharge efficiency and cycle life of the battery. We offer a range of customizable anode materials based on project requirements, including graphite (carbon-based material), silicon-based materials (non-carbon), and lithium titanate material. Of these, silicon-based materials have high capacity but poor cycle life; lithium titanate is mainly used in energy storage applications where safety and long life are critical.
Graphite
Graphite makes an enduring battery material. Its low cost, reliable performance, and structural stability make it the most mature and widely used anode material for 3S lithium polymer battery. Graphite’s layered structure enables efficient intercalation and deintercalation of lithium ions, thus enhancing discharge efficiency and energy output. It also has a relatively long cycle life of 500 to 1000 cycles.
Typically, VTCBATT 3S lithium batteries can support up to 300 to 500 times. In some cases, their cycles can be up to 500 to 1000 times, this depends on the electrode material used depending on the material (e.g., lithium cobalt oxide, NCM, etc.).
This is mainly due to the stable chemical structure of the electrode materials and the built-in protection circuit, and optimized charge-discharge management.










