Custom Emergency Light Battery Manufacturer in China
An emergency light battery is a device designed to provide backup power for emergency lighting. Its core function is to automatically switch the power supply and illuminate the emergency light when the utility power is interrupted by earthquake, fire, power failure, etc. It provides the necessary lighting for evacuation and escape.
VTCBATT is a professional emergency light battery manufacturer in China. Our emergency light battery is certified by UL, CB, CE, ROHS, KC, BIS, GB 3836, NFPA1584, IP67, and has excellent waterproofing, good safety, and efficient energy storage.
It can provide stable power support for emergency lights in harsh environments such as high and low temperatures. In addition, we have 20 years of OEM/ODM design and manufacturing experience and can customize the right emergency light battery according to your needs. Don’t hesitate anymore. Contact us to order!
Emergency Light Battery Model
Advantages of Our Emergency Light Battery
Our emergency light battery adopts lithium-ion and lithium iron phosphate technology, providing 5-12 years of long service life, supporting more than 2,000 deep charge/discharge cycles, with a service life of more than 2.3 times that of traditional lead-acid batteries, which significantly reduces the frequency of equipment replacement.
Our emergency light battery has an energy density of up to 300Wh/kg, which is only 40% of the volume and weight of lead-acid batteries, and is designed with a self-discharge rate of less than 3% per month, which ensures that the efficiency of power storage is increased by 60% compared with conventional solutions, meeting the demand for long-time emergency power supply.
Our emergency light batteries have CE/RoHS certified intelligent protection circuits with integrated overcharge, overdischarge, and short circuit protection, combined with GB 3836 explosion-proof structure and NFPA1584 flame-retardant materials, to build an all-around safety barrier from the battery cell to the shell.
Our emergency light battery has a wide temperature range of -40℃ to 80℃, and with IP67 waterproof and dustproof and IK08 mechanical impact resistance certifications, it can maintain stable output under harsh conditions such as high humidity, extreme cold, and vibration, and adapt to special scenarios such as mines and cold storage.
Our emergency light battery supports multiple battery packs in series expansion, using plug-and-play connection design, without professional wiring, to achieve free configuration of the system power. The longest transmission distance of a single module can reach up to 50 meters, to meet the needs of large-scale deployment of building complexes.
Our emergency light battery is matched with a high-performance LED light source with a luminous efficacy of 120lm/W, which reduces energy consumption by 35% compared with traditional fluorescent lighting fixtures, and extends the duration of emergency lighting by 30% under the same battery capacity, realizing a double breakthrough in energy efficiency and endurance.
Our emergency light battery packs are generally adapted to LED light sources. The service life exceeds 50,000 hours, annual maintenance costs are reduced by 42% compared with nickel-cadmium battery systems, and there is no need for special maintenance during the three-year warranty period.
Our emergency light completely abandons lead, cobalt, and other heavy metal components. The production process is in line with RoHS/CE environmental protection directives, and end-of-life battery recycling rate of more than 95%. From the source to reduce the impact of toxic substances on the ecological environment.
Automatically Produced 18650 Batteries for Emergency Lights
As the most mature and standardized models,18650 cells are highly automated in production-from raw materials to final cells.They provide sufficient power, with capacity ranging from 1200mAh to 3500mAh,less than 50mΩIR , to reliably power the emergency light without failure.High quality and cost-effectiveness makes it the best choice in the market.
Wide Applications of Our Emergency Light Battery
Commercial ComplexesOur emergency light battery is commonly used in office buildings, shopping centers, and hotels to design emergency lighting systems. It is capable of switching power supply within 0.3 seconds, and with its modular architecture, it can provide UL/EN 1838 certified continuous lighting for over 90 minutes in stand-alone mode to meet the evacuation needs of large spaces.
Underground SpacesOur emergency light battery is equipped with high-temperature resistant battery packs and intelligent zone control technology, and is commonly used in underground parking lots and human security engineering environments. It’s 6,000 cycle life, and 80% illuminance maintenance rate ensures long-term reliable operation, solving the problem of emergency lighting in enclosed spaces.
Transportation HubsOur emergency light battery integrates a centralized power supply system and can be designed for subway stations and airports. It supports one-click generation of EN 1838 compliance test reports, and its dual-power supply design ensures uninterrupted illumination in critical areas, which is verified by an average daily traffic of more than 100,000 passengers.
Emergency RescueOur emergency light battery has passed IP67 waterproof and NFPA1584 flame retardant certification, commonly used in rescue equipment. Among them, the fire helmet light can still achieve a visual distance of 30 meters in heavy rain, and the disaster relief tent light integrates the SOS strobe function, providing reliable lighting support for rescue in extreme environments.
High Risk EnvironmentsOur emergency light battery complies with the GB 3836 explosion-proof standard and can withstand temperature fluctuation from -40℃ to 80℃ and 95% humidity. It is commonly used in various industrial scenarios, such as chemical plant explosion-proof lamps and mine lighting systems.
Specialized WarehousingOur lithium iron phosphate emergency light battery for cold storage maintains 80% capacity output at -20°C, and with its anti-condensation sealing structure, it provides all-weather emergency lighting for cold chain storage.
Intelligent ResidenceOur emergency light batteries are commonly used in smart-linked home emergency systems, which can real-time interface with smoke alarm devices to trigger emergency lighting. Embedded with USB emergency charging port in hotel and apartment scenarios, the annual maintenance cost is 40% lower than traditional solutions.
Emergency light batteries are mainly lithium-ion batteries, lithium-iron-phosphate batteries, nickel cadmium batteries, nickel metal hydride batteries, and lead acid batteries.
Among them, lithium-ion batteries are mainly composed of lithium cobaltate, which has an energy density of up to 200-300Wh/kg, a long lifespan of 5-10 years, and a monthly self-discharge rate of less than 3%. It is mainly used in commercial buildings and smart home systems.
Lithium iron phosphate battery is mainly made of LiFePO₄ as the cathode material. It has a long life span of 8-12 years, and it can operate normally at low temperatures, with a thermal runaway temperature of more than 270°C. It is mainly used in cold storage and outdoor storage, with a high energy density of 200-300Wh/kg, and a monthly self-discharge rate of less than 3%. It is mainly used in cold storage warehousing, outdoor rescue equipment, and photovoltaic off-grid systems.
Nickel-cadmium battery is mainly composed of nickel oxide and metallic cadmium. It can operate in a wide temperature range of -40℃~70℃. It has a high resistance to overcharge/overdischarge and a cycle life of 500-1000 cycles. However, cadmium will cause pollution to the environment and needs to be professionally recycled. It is commonly used in extreme industrial environments such as petrochemicals and mines.
Nickel-metal hydride battery is mainly composed of rare-earth hydrogen storage alloy. Its energy density is between 80-120Wh/kg. However, its monthly self-discharge rate is as high as 20%-30%, and it needs to be recharged regularly. It is commonly used in underground parking lots and marine emergency systems.
Lead-acid battery mainly consists of lead plates with sulfuric acid electrolyte. It costs 50% less than lithium batteries and is easy to maintain. It has a service life of 2-5 years, an energy density of only 30-50Wh/kg, and poor low-temperature performance. Therefore, it is mainly used for civil emergency lights and small evacuation indicator lights.
When the power supply is normal, the power supply is stepped down to 12-36V through a transformer, and the built-in battery is charged through a constant current charging circuit. The charging indicator lights up at this time, and the charging current is usually controlled at 0.1C-0.2C to prolong the battery life. The control circuit will detect the power supply status in real time. When the voltage falls below 100V or the frequency is abnormal, the relay coil will be de-energized and its movable contact will switch from the normally open to normally closed position. The switching process takes less than 0.3 seconds, and the signal transmission stability is ensured by an optocoupler isolation circuit. When the utility power is interrupted, the battery pack outputs AC power through the inverter, or directly drives the low-voltage LED light source. The central control system can automatically start the strong start mode, through the special line to force the lighting of all emergency lamps and lanterns.
The replacement time for emergency light batteries is related to the type of battery and environmental factors. Lead-acid batteries generally need to be replaced once every 2-3 years, Ni-Cd batteries once every 3-5 years, Li-ion batteries once every 5-7 years, and Li-FePO4 batteries once every 8-12 years. If the battery is in a high-temperature environment for a long time, then its life will be shortened by 30%-50%. If it is used in chemical plants and other scenarios, it needs to be replaced 1-2 years in advance. If the battery is in a place with humidity > 85%, then the risk of circuit board corrosion will be greatly increased, so you need to test the internal resistance of the battery every year.
