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Custom Forklifts Battery Manufacturer in China

Forklifts Battery

Custom Forklifts Battery Manufacturer in China

VTCBATT forklifts battery uses lithium-ion technology to provide you with long-lasting and reliable power. Our forklifts battery has a cycle life of 6,000 times, which can be used for more than ten years normally, which is three times that of lead-acid batteries. Compared with lead-acid batteries, VTCBATT forklifts battery has thermal and chemical stability, can be used well in extreme temperatures, and does not require you to perform regular maintenance and water injection to worry about sulfation. 

Our lithium ion forklifts contain a battery management system that can monitor the battery voltage, current and temperature in real time, and can directly disconnect in abnormal situations to protect the battery safety. VTCBATT takes your needs into consideration and can provide you with customized services for different battery sizes to make the battery more suitable for different projects.

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Forklifts Battery Model

Truck Battery 36v100ah
Forklifts Battery 36v100ah
Truck Battery 36v 150ah
Forklifts Battery 36v 150ah
Truck Battery 51.2v100ah
Forklifts Battery 51.2v100ah
Truck Battery 72v 80ah
Forklifts Battery 72v 80ah

Automatic Forklifts Battery Pack Assembly

Equipped with automatic production lines for cell matching, cell squeezing, cell terminal cleaning, and cell laser welding processes, the automatic production lines ultimately ensure the battery pack’s safety, reliability, and durability, with no faulty welding. Furthermore, during the process, cell data and pack data are recorded in the entire system to enable traceability of any potential risks.

Automatic Forklifts Battery Pack Assembly

Application of Forklift Battery

  • Daily Warehouse Operation
    Daily Warehouse Operation

    VTCBATT lithium ion forklifts have long battery life, which can provide stable working capacity for forklifts, allowing them to continuously output, pick and load during handling work.

  • Refrigerated Logistics
    Refrigerated Logistics

    Compared with lead-acid batteries, which show obvious power supply capacity decline in low temperature environments, our lithium batteries can also provide stable power normally in low temperature environments, allowing forklifts to operate efficiently in cold storage.

  • Outdoor Port Operations
    Outdoor Port Operations

    Our electric forklift battery has an IP67 waterproof rating and can adapt to the humid environment of the port. Anti-corrosion and waterproof make them very suitable for port work.

  • High-Load Facilities
    High-Load Facilities

    Our forklift lithium batteries do not require frequent battery replacement, can be quickly charged and replenished midway, allowing high-load manufacturing industries with high operation to reduce the time of equipment downtime.

  • Forklift Rental Company
    Forklift Rental Company

    The BMS system allows you to check the current, voltage and life of the forklift battery in real time, reducing your maintenance time and providing an excellent experience.

How do I choose the size of forklift batteries?

VTCBATT offers you a variety of forklift battery sizes to suit various types of forklifts, such as:

24V forklift battery: This size of forklift battery is more suitable for small forklifts, such as end-rider forklifts, mid-rider forklifts, walk-behind stackers and walk-behind pallet trucks. Our battery filling systems for forklifts can make your handling work more efficient and convenient. Whether it is long-distance or long-distance handling, our batteries can provide stable endurance.

36V forklift battery: This size of battery is more suitable for medium-sized forklifts, such as narrow aisle forklifts, three-wheel sit-down forklifts and stand-up counterbalanced forklifts. Our batteries can help you work and lift for a long time in a small place.

48V forklift battery: This size of battery is suitable for large forklifts, such as counterbalanced forklifts, three-wheel sit-down forklifts and sit-down counterbalanced forklifts. These large forklifts are often used in large warehouses or manufacturing industries that require high loads and high-intensity work. Our forklift battery can effectively support their continuous work.

80V forklift battery: This size is suitable for large counterbalanced forklifts, which are often used to lift large heavy objects and require extremely high battery performance for long-term work. Our 80V battery system can output efficiently, so that your lifting capacity is better guaranteed.

Lead acid forklift batteries vs lithium iron phosphate (LFP) forklift batteries, which one is better?

Advantages of lead acid forklift battery:

Low cost. It is more cost-effective and can provide a stable power supply, suitable for projects with insufficient budget.

Convenient maintenance. Lead-acid batteries can be directly disassembled from the top for maintenance, reducing maintenance time.

High recyclability. The lead material inside the lead-acid battery can be recycled.

Disadvantages of lead acid forklift battery:

Large volume and heavy weight: The weight and volume of lead-acid batteries are larger than those of lithium iron phosphate (LFP) forklift batteries, which makes it more inconvenient to load and has weaker power supply capacity.

Contained liquid: Lead-acid batteries provide electricity through the chemical reaction of lead plates and sulfuric acid. There are problems of leakage and acid stratification in this process, which not only weakens the power supply capacity but also has risks. And sulfate crystallization is likely to occur in low temperature environments, which will also lead to a decrease in capacity and output capacity.

Advantages of Lifepo4 forklift battery:

Small size and light weight: This feature makes the battery installation process very convenient and can provide continuous and stable power.

No maintenance required: Unlike lead-acid batteries, which require regular maintenance, Lifepo4 forklift battery does not require you to add water to protect the battery.

Long life. This type of forklift battery can be recycled more than 3,000 times, and you do not need to replace the battery frequently.

High safety: The closed structure is adopted, which not only does not have the trouble of acidic liquids but also does not release harmful gases. It is safe and environmentally friendly and protects the environment.

Temperature adaptation: Lifepo4 forklift battery can maintain stable working ability in extreme environments such as high or low temperatures.

BMS system: The battery management system can help you monitor the health status of the battery in real time, and can respond and replace it in time when the battery needs to be replaced.

Disadvantages of Lifepo4 forklift battery:

High cost. The manufacturing materials and structure of lithium iron phosphate forklift batteries make the battery cost higher.

Limited compatible equipment: Lifepo4 forklift battery is not suitable for some old forklift equipment.

When do I need to charge a forklift battery?

For VTC lithium iron phosphate batteries, keep the battery power at about 20% to extend the battery life. If you are using a lead-acid forklift battery, you should start charging when the battery power drops by about 20% to avoid over-discharge of the battery.

Who can replace the battery for a forklift battery?

You need to ask someone with relevant knowledge to replace it. Lithium iron phosphate forklift batteries are safer, but you also need to understand the relevant static electricity knowledge to avoid potential dangers. Lead-acid forklift batteries contain acidic hazardous liquids, and you need to wear protective tools to replace them.

How long does it take to charge a forklift battery?

Lead acid forklift batteries require about 8 hours and a certain cooling time before they can be reused. Our forklift batteries only need half the charging time, and with fast charging, they can save half the time, so they can be put into use directly, allowing your project to complete the work faster.

How long is the service life of your forklift batteries?

Our LFP forklift battery has a cycle life of 3,000 times, which can allow you to work normally for ten years. It has a service life four times longer than lead acid forklift batteries and is your best choice for long-term use.

Do I need to prepare anything before charging the forklift battery?

If it is our forklift battery, you can use specific lithium battery charger  directly without any additional operation, but if it is a lead-acid battery, you must turn off the power before charging to ensure that the battery temperature is natural, check that the electrolyte level is normal to avoid gas accumulation, and then charge after checking that everything is correct.

When do I need to add water to the lead acid forklift battery?

Lead acid batteries need to be regularly watered to keep the electrolytic water level at the right position. Usually, you need to check the level once a week to determine whether water needs to be added. You should pay attention to the fact that the water addition should be completed before and after charging, and it cannot be operated during the charging process, otherwise liquid splashing will occur, causing health hazards.

What is the IP rating of your forklift battery?

Our forklift battery uses a closed ABS shell material with a protection level of up to IP65. It has waterproof and dustproof properties and can be used well in humid indoor and outdoor environments. And it has compressive strength and is suitable for long-term use in warehouse manufacturing workshops.

How do I check the remaining capacity of the forklift battery?

The BMS equipped with our forklift battery can directly monitor the battery power, voltage and temperature in real time, allowing you to see the remaining battery capacity clearly and convenient for you to charge at the best time. If it is a lead-acid forklift battery, the battery capacity can only be determined by voltage estimation, and the accuracy needs to be considered.

What daily maintenance do I need to perform?

Unlike lead-acid forklift batteries, which require regular watering and cleaning of the poles to avoid corrosion and alleviate capacity decay, LFP batteries only need to confirm the good status of the BMS and the status of the charging interface to ensure the stability of the battery.

What battery charger for electric forklifts should I use?

Lifepo4 forklift batteries need to be equipped with a special intelligent charger to achieve safe and fast charging, while lead-acid batteries use constant current-constant voltage chargers that can switch modes according to the situation. When charging, you need to pay attention to the use of corresponding chargers for forklift batteries of different voltages and capacities, otherwise it will cause safety problems. The charger plug and cable should be cleaned and inspected regularly to avoid aging and damage that affect charging.

       
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