x
Send Your Inquiry Today

3.7V 540mAh High-Temperature LiPo Battery Pack for IoT Sensors & Smart Meters

ParameterSpecification
ModelVTC-LP603030H
Battery TypeLi-ion Polymer Rechargeable Battery Pack
Nominal Voltage3.7V
Nominal Capacity540mAh
Limited Charge Voltage4.2V
Rapid Charging Current540mA (1C)
Maximum Discharging Current540mA (1C)
Rapid Charging Time1.5 hours
WeightApprox. 11g
ConnectorJST/PHR-2P and customizable
Protection ICS8261DAI-M6T1U
MOSFET8205
Cycle Life≥600 cycles to 80% of rated capacity
Discharging Temperature-20~70°C
Operating Humidity≤90% R.H.

3.7V 540mAh High-Temperature LiPo Battery Pack for IoT Sensors & Smart Meters

This Li-ion polymer battery pack is built around the  LP603030H cell and delivers 3.7V nominal voltage with 540mAh nominal capacity, 550mAh rated capacity, and 530mAh minimum capacity in a compact 30.0 x 32.0 x 6.2mm max pack format. The pack uses a protection circuit with S8261DAI protection IC and 8205 MOSFET, includes 150±5mm wire leads with a JST/PHR-2P connector, supports 4.2V limited charge voltage, 3.0V cut-off voltage, 108mA standard charge and discharge, and up to 540mA rapid charge and max discharge. VTCBATT supports factory-direct supply, custom wire and connector matching, battery pack labeling, OEM/ODM assembly adjustment, sample development, and stable batch production for customers that need a compact lithium polymer battery pack for embedded devices and portable electronics.

Compact Protected Battery Pack

This 3.7V 540mAh pack combines the slim VTC-LP603030H Li-ion polymer cell with a built-in protection board in a max. 30.0 x 32.0 x 6.2mm format. The compact structure and approx. 11g weight help OEM devices save internal space while keeping protected pack output for daily integration work.
Compact Protected Battery Pack
Integrated PCM and JST Lead

Integrated PCM and JST Lead

The pack includes S8261DAI protection IC, 8205 MOSFET, 150±5mm wire leads, and a JST/PHR-2P connector, giving equipment makers a practical protected power connection out of the box. This structure is well suited to compact electronics projects that need simplified harness routing and stable connector matching.

OEM Wiring Customization Ready

Based on the protected lithium polymer pack structure, VTCBATT can support application-side connector matching, wire length adjustment, labeling, and pack-level configuration for OEM programs. This makes the model suitable for buyers who need sample development first and then stable battery wholesale supply for compact electronic products.
OEM Wiring Customization Ready
Wide Temperature Operation

Wide Temperature Operation

The datasheet supports charging at 0 to 60 degrees C and discharge operation from -20 to 70 degrees C, helping this pack fit equipment that moves between indoor charging and more demanding field deployment. The protected 1C-capable pack format is useful for compact terminals, sensor nodes, and tracking electronics with varied ambient conditions.

Full Certification & Extended Warranty

VTCBATT LiPo batteries meet global certifications including CB, CE, UL, and UN38.3, and offer a 14-month warranty—two months longer than standard—to maximize customer confidence and profit.

Full Certification

VTCBATT lipo battery passed all the major global certifications, such as CB, CE, EN61000, IEC62133, MSDS, UN38.3, ROHS, UL, BIS, KC Certification, which makes your product more competitive.

Ultra Long Warranty

Compared to a normal 12-month warranty, VTCBATT lipo batteries have 14-month warranty and two extra months for shipping and customs clearance ,which ensure the customer’s profit.

Get an Instant Quote

VTCBATT Production and Service

VTCBATT not only focuses on customized design and excellent service to meet the diverse demands of different customers, but also devotes itself to precise and standardized manufacturing in every process to ensure the highest-quality batteries. Meanwhile, VTCBATT will provide comprehensive support from pre-sales to after-sales, focusing on customers’ feedback to establish long-term and win-win cooperation. VTCBATT professional sales and technical engineer teams will be your best custom battery experts to assist with reliable and fast services at any time.

A Benchmark of Automatic Lithium Polymer Battery Manufacturing Line - VTCBATT Modern Facility

From the raw materials mixing to the cell test, VTCBATT adopts an automatic manufacturing process to maximize production efficiency and enhance the batteries quality, safety, and reliability. The entire manufacturing process is monitored and 100% tested before flowing to the next procedure to ensure zero defects before delivery.

Over the past 20 years, VTCBATT has built strong partnerships with customers in more than 50 countries worldwide. With reliable quality, responsive service, and tailored battery solutions, we have earned the trust of our clients—many of whom have maintained long-term cooperation and lasting friendships with us for over a decade. Together, we continue to grow and move forward toward a brighter future.

Application

Application for LP603030H 3.7V 540mAh lithium polymer battery pack

The VTC-LP603030H 3.7V 540mAh battery pack fits concrete low-power device categories such as IoT sensor modules, smart utility meters, compact handheld terminals, wireless alarm accessories, portable monitoring submodules, and GPS tracking equipment that need a slim rechargeable pack with protected output and modest 1C discharge capability. Its lightweight 11g structure, 150±5mm lead wire, JST connector, and charging range of 0 to 60°C with discharge operation from -20 to 70°C make it practical for OEM integration in compact housings where wiring layout and pack safety control matter. VTCBATT can support connector replacement, wire length changes, PCM design matching, NTC addition if required by the project, custom labeling, sample verification, and battery wholesale supply for equipment manufacturers, importers, and brand owners.

Custom OEM battery packs
Custom OEM battery packs

LP603030H supports OEM packs with slim dimensions, dependable capacity, and flexible integration for compact electronics.

GPS tracking devices
GPS tracking devices

LP603030H powers GPS trackers with lightweight construction, steady voltage, and adequate runtime for mobile positioning.

HMI backup power packs
HMI backup power packs

LP603030H suits HMI backups, delivering stable standby energy within constrained panels and emergency control interfaces.

IoT environmental monitoring sensors
IoT environmental monitoring sensors

LP603030H fits IoT sensors needing compact power, reliable discharge, and long unattended environmental monitoring cycles.

mini POS accessories
mini POS accessories

LP603030H enables mini POS accessories with thin packaging, stable transactions, and practical daily operating endurance.

patient sensor transmitters
patient sensor transmitters

LP603030H supports patient sensors through lightweight comfort, consistent voltage, and dependable power for wearable monitoring.

Smart home devices
Smart home devices

LP603030H matches smart home devices needing slim rechargeable power, stable output, and compact enclosure compatibility.

Smart utility meters
Smart utility meters

LP603030H serves smart utility meters with stable backup energy, compact fit, and dependable low-power operation.

VTCBATT Reliability File

Reliability Test Report 603030H (540mAh)

This version is rebuilt from the original Excel report for direct use inside the WordPress editor. The layout uses the VTCBATT blue and green brand palette, and all presentation styles are written inline.

Test 01

Vibration Test Report

Model | 603030H 540mAh | Number of tests | 3pcs
Date of
manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day

Test Preparation

3.Test condition:

Temperature.:23℃~26℃;Relative humidity:45﹪~75﹪;

4. Test instruments: capacitance testing cabinet, vibration test bench, multimeter (VC9807A+).

5. Test methods:

5.1 Charge the battery with 0.5C current at room temperature until the voltage reaches 4.2V, then the charging ends when the 4.2V constant voltage charging current drops to 0.02C; 5.2 Measure the open-circuit voltage of the battery after setting aside for 30min; 5.3 Fix the battery on the shaker table; from X, Y, Z three directions in each direction from 10Hz-55Hz cycle sweep vibration for 30 min, sweep rate of 1oct/min; 10Hz-30Hz, displacement amplitude (single amplitude): 0.38mm; 30Hz-55Hz, displacement amplitude (single amplitude): 0.19mm 5.4 Set aside for 30min after vibration, then test the open-circuit voltage of the battery and observe the appearance of the battery.

6. Determination criteria:

No damage to appearance, no leakage of liquid, no smoke, no explosion

Test Data Table

Sports
event
Pre-test
voltage/V
Post-test
voltage/V
Voltage
change/V
Exterior condition
14.1844.183-0.001No damage to appearance, no leakage of liquid, no smoke, no explosion
24.1854.184-0.001No damage to appearance, no leakage of liquid, no smoke, no explosion
34.1854.183-0.002No damage to appearance, no
leakage of liquid, no smoke, no explosion

Test Result

8. Result determination:Pass
Test 02

Heavy impact test report

Model | 603030H 540mAh | Number of tests | 3pcs
Date of
manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day

Test Preparation

3. Test conditions: Temperature: 20℃~26℃; Relative humidity: 45﹪~85﹪.

4. Testing instruments: capacitance testing cabinet, heavy impact tester, internal resistance tester (BS-VR), multimeter (VC9807A+).

5. Test methods:

5.1 Charge with 0.5C current at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, and the charging ends when the current drops to 0.02C; 5.2 Set aside for 10min, test and record the voltage and internal resistance of the sample; 5.3 Using a 9.1±0.46kg weight, free fall from a height of 610±25mm, impact on a 15.8mm round bar placed on the battery; 5.4 At the end of the experiment, remove the battery and observe the appearance.

6. Determination criteria: No fire, no explosion.

Test Data Table

Sample numberPre-test voltage
(V)
Post-test voltage
(V)
Internal resistance before testing
(mΩ)
Internal resistance after testing
(mΩ)
Appearance and experimental phenomena
44.184/63/No fire,
no explosion
54.185/65/No fire,
no explosion
64.184/63/No fire,
no explosion

Test Result

9. Determination of results: Pass

Images

Heavy impact Pre-test
Pre-test
Heavy impact Post-test
Post-test
Test 03

Free fall test report

Model number | 603030H 540mAh | Number
of tests | 3pcs
Date of manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day

Test Preparation

3. Test conditions: Temperature: 20℃-26℃ Relative humidity: 60±15%RH

4. Test instruments: capacitance testing cabinet, drop test bench

5. Test methods. 5.1 Charge the sample with 0.5C at room temperature until the voltage reaches 4.2V, then charge at 4.2V with constant voltage, and end the charging when the current drops to 0.02C, and leave it for 10 minutes; 5.2 Set aside for 10 minutes, test and record the voltage and internal resistance of the sample; 5.3 Free fall the sample from 1m height to the concrete slab surface, from X, Y, Z positive and negative direction (six directions) each direction free fall once, set aside for 30min, test and record the voltage and internal resistance of the sample; 5.4 Observe the appearance of the battery.

6. Determination criteria: the battery does not leak, do not smoke, do not explode.

Test Data Table

Sample numberPre-test Voltage (V)Post-test voltage (V)voltage variation
(V)
Internal resistance before test (mΩ)Internal resistance after testing (mΩ)Increase in internal resistance
(%)
Battery appearance after testing
74.1844.183-0.00163640.015873No liquid leakage,
no smoke, no explosion
84.1854.184-0.00164640No liquid leakage,
no smoke, no explosion
94.1844.184063630No liquid leakage,
no smoke, no explosion

Test Result

8. Determination of results: Pass

Images

Free fall test Pre-test
Pre-test
Free fall test Post-test
Post-test
Test 04

Thermal Shock Test Report

Model number | 603030H 540mAh | Number of tests | 3pcs
Date of manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day

Test Preparation

3. Test conditions: Temperature: 130±2°C

4. Testing instruments: capacitance testing cabinet, high and low temperature alternating transformation test box

5. Test methods:

5.1 Charge at 0.5C at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, charging ends when the current drops to 0.02C, set aside for 10 minutes;;

5.2 The test records the internal resistance, voltage and thickness of the sample;

5.3 Place the sample in the autoclave; adjust the autoclave temperature from room temperature to 130°C at a rate of (5°C ± 2°C)/minute, and maintain a constant temperature for 30 min after the autoclave temperature reaches 130°C;

5.4 Remove the sample to observe the appearance of the sample, and immediately test and record the thickness of the sample, set aside at room temperature for 2h after the measurement of internal resistance, voltage;

6. Judgement criteria: the battery does not fire, do not explode

Test Data Table

Sample
number
Pre-test voltage
(V)
Post-test voltage
(V)
voltage variation
(V)
Internal resistance before testing
(mΩ)
Internal resistance after testing
(mΩ)
Increase in internal resistance
(%)
Battery appearance after testing
104.1844.1610.02363710.126984Battery bulging,
no fire, no explosion
114.1844.1610.02363700.111111Battery bulging,
no fire, no explosion
124.1854.160.02564740.15625Battery bulging,
no fire, no explosion

Test Result

8. Determination of results: Pass

Images

Thermal shock testing Pre-test
Pre-test
Thermal shock testing Post-test
Post-test
Test 05

Extrusion test report

Model | 603030H 540mAh | Number of tests | 3pcs
Date of manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day

Test Preparation

3. Test conditions:

Temperature: 20℃~26℃; Relative humidity: 60±15%RH.

4. Test instruments:

Component testing cabinet, extrusion test bench, multimeter (VC9807A+), digital calipers.

5. Test methods:

5.1 Charge with 0.5C current at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, and the charging ends when the current drops to 0.02C; 5.2 Set aside for 10min, test and record the voltage and thickness of the sample; 5.3 Place the battery in two planes, perpendicular to the direction of the plate for extrusion, between the two plates to apply 13.0kN ± 0.78kN, extrusion pressure once the maximum value can stop the extrusion test, the test process can not occur during the external short circuit; 5.4 Remove the sample to observe the appearance of the sample, and immediately test and record the thickness of the sample, set aside at room temperature for 2h after measuring the voltage;

6. Determination criteria: the battery does not catch fire and does not explode.

Test Data Table

Sample
number
Pre-test
voltage (V)
Post-test
voltage (V)
Thickness before
testing (mm)
Thickness after
testing (mm)
Battery appearance
after testing
134.1844.1785.785.52No fire, no explosion
144.1844.1755.745.56No fire, no explosion
154.1844.1795.825.58No fire, no explosion
photograph: pre-test:Post-test:

Test Result

8. Determination of results: Pass

Images

Press Pre-test
Pre-test
Press Post-test
Post-test
Test 06

Short Circuit Test Report

Model | 603030H 540mAh | Number of tests | 3pcs
Date of
manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 2Day

Test Preparation

3. Test conditions:

Temperature: 20℃~26℃; Relative humidity: 45﹪~75﹪.

4. Test instruments:

Capacitance testing cabinet, safety test chamber, internal resistance tester (BS-VR), multimeter (VC9807A+).

5. Test methods:

5.1 Charge at room temperature with 0.5C current at constant current until the voltage reaches 4.2V, then 4.2V at constant voltage, and the charging ends when the current drops to 0.02C; 5.2 After setting aside for 10min, test the internal resistance, voltage and thickness of the sample; 5.3 Put the battery into the safety test box, and then short-circuit the positive and negative terminals with a wire with an external resistance of 80mΩ±20mΩ; 5.4 When the surface temperature of the battery drops to about 10℃ lower than the peak value, or the battery explosion and fire and other phenomena to end the test; 5.5 Remove the sample, set aside for 30min, observe the appearance of the sample, test its voltage, internal resistance.

6. Determination criteria: no fire, no explosion.

Test Data Table

Sample
number
Pre-test voltage
(V)
Post-test voltage
(V)
Internal resistance before testing
(mΩ)
Internal resistance after testing
(mΩ)
Battery appearance after testing
164.1851.0676394No explosions, no fires
174.1850.8036493No explosions, no fires
184.1841.2256399No explosions, no fires
photograph: pre-test:post-test:

Test Result

8. Result determination:Pass

Images

Shorts Pre-test
Pre-test
Shorts Post-test
Post-test
Test 07

Overcharge Test Report

Model | 603030H 540mAh | Number of tests | 3pcs
Date of manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 2 days

Test Preparation

3. Test conditions:

Temperature: 20℃~26℃; Relative humidity: 45﹪~75﹪.

4. Test instruments:

Safety test chamber, internal resistance tester (BS-VR), multimeter (VC9807A+)

5. Test methods:

5.1 Discharge the sample at 0.2C at room temperature until the voltage reaches 2.75V; 5.2 After setting aside for 10 min, test the voltage and internal resistance of the sample; 5.3 Put the sample into the safety test box; turn on the constant current and constant voltage source and adjust its voltage to 4.6 V and current to 3C; 5.4 will be connected to the sample constant current and constant voltage source corresponding to the positive and negative poles, when the charging current drops to close to 0 A, the voltage is charged to 4.6 V and maintain the highest voltage continues to charge for 7 hours, or explosion fire and other phenomena such as the end of the phenomenon; 5.5 Remove the sample, set aside at room temperature for 30min, observe the appearance of the sample.

6. Determination criteria: Battery bulging, no fire, no explosion.

Test Data Table

Sample
Number
Pre-test voltage
(V)
Post-test voltage
(V)
Internal resistance before test (mΩ)Internal resistance after testing
(mΩ)
Battery appearance after testing
193.324.616363No explosions, no fires
203.294.626363No explosions, no fires
213.34.616363No explosions, no fires
Picture: Before the test:Post-test:

Test Result

8. Result determination:Pass

Images

Overfill Pre-test
Pre-test
Overfill Post-test
Post-test
Test 08

Needle punching test report

Model | 603030H 540mAh | Number of tests | 3pcs
Date of
manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day

Test Preparation

3. Test conditions:

Temperature: 20℃~26℃; Relative humidity: 45﹪~75﹪.

4. Test instruments:

Needlepoint test bench, multimeter (VC9807A+)

5. Test methods:

5.1 Charge with 0.5C current at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, charging ends when the current drops to 0.01C; 5.2 Set aside for 10min, test and record the sample voltage; 5.3 Fix the sample on the fixture of the needling test bench; 5.4 The diameter of φ3mm non-corrosive rust steel needle with a speed of 10mm/s~40mm/s to pierce the centre of gravity of the largest surface of the battery pack, and keep it for 1Min, such as the battery explosion or fire is the end of the test; 5.5 Set aside for 2h, take out the sample to observe the appearance of the battery, test and record the sample voltage.

6. Determination criteria: no fire, no explosion, no smoke.

Test Data Table

Sample
number
Pre-test
voltage
Post-test
voltage
Battery appearance after testing
224.183//Battery bulging, no fire, no explosion
234.182//Battery bulging, no fire, no explosion
244.181//Battery bulging, no fire, no explosion

Test Result

8. Result determination:Pass

Images

Treat by acupuncture Pre-test
Pre-test
Treat by acupuncture Post-test
Post-test
Test 09

High temperature 75℃8h storage test report

Model | 603030H 540mAh | Number of tests | 3pcs
Production
batch | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 3 days

Test Preparation

3. Test conditions:

Temperature: 75±2°C

3. Test instruments:

Testing cabinet, constant temperature and humidity box, multimeter (VC9807A+), internal resistance tester (BS-VR), digital calipers

5. Test methods:

5.1 Charge with 0.2C current at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, the charging ends when the current drops to 0.02C; 5.2 Set aside for 5min, discharge with 0.2C current to 2.75V, record the discharge capacity of the sample; 5.3 Set aside for 5min, charge to 4.2V with 0.2C current, then charge with 4.2V constant voltage, charging ends when the current drops to 0.02C, set aside for 10min, test the voltage, internal resistance and thickness of the battery; 5.4 In the ambient temperature of 75 ± 2 ℃, open-circuit storage 8H, before the beginning of the storage process to test the battery voltage, internal resistance, thickness, and 5.5. Take out the battery cell after 8H storage and record the voltage, internal resistance and thickness of the sample; 5.6, set aside 2H, discharge to 2.75V with 0.2C current at room temperature, record the holding capacity of the sample, and then repeat 5.1-5.2 charging and discharging steps for 5 times to test the recovery capacity of the battery cell.

6. Determination criteria: Battery does not leak, smoke, fire or explode; no expansion and deformation of the battery pack, capacity retention rate ≥90%, capacity recovery rate ≥95%, internal resistance change rate ≤10%, thickness change rate ≤2%.

Test Data Table

Sample 25, 26, 27
sports event / specimens No.252627
Voltage/V / pre- storage4.1834.1844.184
post- harvest4.184.1814.181
value of change0.0007170.0007170.000717
Internal resistance/mΩ / pre- storage636364
post- harvest636363
value of change00-0.015625
Thickness/mm / pre- storage5.785.855.84
post- harvest5.825.895.91
value of change0.006920.0068380.011986
Discharge Capacity/mAh / pre-storage Capacity556549552
storage capacity549536544
resumption capacity557551554
retention rate%0.987410.9763210.985507
recovery rate%1.0017991.0036431.003623

Test Result

8. Result determination:Pass

Images

75°C high temperature storage Pre-test
Pre-test
75°C high temperature storage Post-test
Post-test
Get an Instant Quote
       
contact

Send Your Inquiry Now

Looking for the perfect battery solution? Our expert engineering team is ready to support you from idea to delivery. Whether you need custom voltage, size, or application-specific design, we’re here to make it happen. Get in touch today and let us power your success—one battery at a time!
Get an Instant Quote
Scroll to Top