3.7V 540mAh High-Temperature LiPo Battery Pack for IoT Sensors & Smart Meters
| Parameter | Specification |
|---|---|
| Model | VTC-LP603030H |
| Battery Type | Li-ion Polymer Rechargeable Battery Pack |
| Nominal Voltage | 3.7V |
| Nominal Capacity | 540mAh |
| Limited Charge Voltage | 4.2V |
| Rapid Charging Current | 540mA (1C) |
| Maximum Discharging Current | 540mA (1C) |
| Rapid Charging Time | 1.5 hours |
| Weight | Approx. 11g |
| Connector | JST/PHR-2P and customizable |
| Protection IC | S8261DAI-M6T1U |
| MOSFET | 8205 |
| Cycle Life | ≥600 cycles to 80% of rated capacity |
| Discharging Temperature | -20~70°C |
| Operating Humidity | ≤90% R.H. |
3.7V 540mAh High-Temperature LiPo Battery Pack for IoT Sensors & Smart Meters
This Li-ion polymer battery pack is built around the LP603030H cell and delivers 3.7V nominal voltage with 540mAh nominal capacity, 550mAh rated capacity, and 530mAh minimum capacity in a compact 30.0 x 32.0 x 6.2mm max pack format. The pack uses a protection circuit with S8261DAI protection IC and 8205 MOSFET, includes 150±5mm wire leads with a JST/PHR-2P connector, supports 4.2V limited charge voltage, 3.0V cut-off voltage, 108mA standard charge and discharge, and up to 540mA rapid charge and max discharge. VTCBATT supports factory-direct supply, custom wire and connector matching, battery pack labeling, OEM/ODM assembly adjustment, sample development, and stable batch production for customers that need a compact lithium polymer battery pack for embedded devices and portable electronics.
Compact Protected Battery Pack


Integrated PCM and JST Lead
OEM Wiring Customization Ready


Wide Temperature Operation
Full Certification & Extended Warranty
VTCBATT LiPo batteries meet global certifications including CB, CE, UL, and UN38.3, and offer a 14-month warranty—two months longer than standard—to maximize customer confidence and profit.

VTCBATT lipo battery passed all the major global certifications, such as CB, CE, EN61000, IEC62133, MSDS, UN38.3, ROHS, UL, BIS, KC Certification, which makes your product more competitive.

Compared to a normal 12-month warranty, VTCBATT lipo batteries have 14-month warranty and two extra months for shipping and customs clearance ,which ensure the customer’s profit.
VTCBATT Production and Service
VTCBATT not only focuses on customized design and excellent service to meet the diverse demands of different customers, but also devotes itself to precise and standardized manufacturing in every process to ensure the highest-quality batteries. Meanwhile, VTCBATT will provide comprehensive support from pre-sales to after-sales, focusing on customers’ feedback to establish long-term and win-win cooperation. VTCBATT professional sales and technical engineer teams will be your best custom battery experts to assist with reliable and fast services at any time.
From the raw materials mixing to the cell test, VTCBATT adopts an automatic manufacturing process to maximize production efficiency and enhance the batteries quality, safety, and reliability. The entire manufacturing process is monitored and 100% tested before flowing to the next procedure to ensure zero defects before delivery.
Over the past 20 years, VTCBATT has built strong partnerships with customers in more than 50 countries worldwide. With reliable quality, responsive service, and tailored battery solutions, we have earned the trust of our clients—many of whom have maintained long-term cooperation and lasting friendships with us for over a decade. Together, we continue to grow and move forward toward a brighter future.
Application for LP603030H 3.7V 540mAh lithium polymer battery pack
The VTC-LP603030H 3.7V 540mAh battery pack fits concrete low-power device categories such as IoT sensor modules, smart utility meters, compact handheld terminals, wireless alarm accessories, portable monitoring submodules, and GPS tracking equipment that need a slim rechargeable pack with protected output and modest 1C discharge capability. Its lightweight 11g structure, 150±5mm lead wire, JST connector, and charging range of 0 to 60°C with discharge operation from -20 to 70°C make it practical for OEM integration in compact housings where wiring layout and pack safety control matter. VTCBATT can support connector replacement, wire length changes, PCM design matching, NTC addition if required by the project, custom labeling, sample verification, and battery wholesale supply for equipment manufacturers, importers, and brand owners.

LP603030H supports OEM packs with slim dimensions, dependable capacity, and flexible integration for compact electronics.
LP603030H powers GPS trackers with lightweight construction, steady voltage, and adequate runtime for mobile positioning.

LP603030H suits HMI backups, delivering stable standby energy within constrained panels and emergency control interfaces.

LP603030H fits IoT sensors needing compact power, reliable discharge, and long unattended environmental monitoring cycles.

LP603030H enables mini POS accessories with thin packaging, stable transactions, and practical daily operating endurance.

LP603030H supports patient sensors through lightweight comfort, consistent voltage, and dependable power for wearable monitoring.

LP603030H matches smart home devices needing slim rechargeable power, stable output, and compact enclosure compatibility.

LP603030H serves smart utility meters with stable backup energy, compact fit, and dependable low-power operation.
Vibration Test Report
manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day
Test Preparation
3.Test condition:
Temperature.:23℃~26℃;Relative humidity:45﹪~75﹪;
4. Test instruments: capacitance testing cabinet, vibration test bench, multimeter (VC9807A+).
5. Test methods:
5.1 Charge the battery with 0.5C current at room temperature until the voltage reaches 4.2V, then the charging ends when the 4.2V constant voltage charging current drops to 0.02C; 5.2 Measure the open-circuit voltage of the battery after setting aside for 30min; 5.3 Fix the battery on the shaker table; from X, Y, Z three directions in each direction from 10Hz-55Hz cycle sweep vibration for 30 min, sweep rate of 1oct/min; 10Hz-30Hz, displacement amplitude (single amplitude): 0.38mm; 30Hz-55Hz, displacement amplitude (single amplitude): 0.19mm 5.4 Set aside for 30min after vibration, then test the open-circuit voltage of the battery and observe the appearance of the battery.
6. Determination criteria:
No damage to appearance, no leakage of liquid, no smoke, no explosion
Test Data Table
| Sports event | Pre-test voltage/V | Post-test voltage/V | Voltage change/V | Exterior condition |
|---|---|---|---|---|
| 1 | 4.184 | 4.183 | -0.001 | No damage to appearance, no leakage of liquid, no smoke, no explosion |
| 2 | 4.185 | 4.184 | -0.001 | No damage to appearance, no leakage of liquid, no smoke, no explosion |
| 3 | 4.185 | 4.183 | -0.002 | No damage to appearance, no leakage of liquid, no smoke, no explosion |
Test Result
Heavy impact test report
manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day
Test Preparation
3. Test conditions: Temperature: 20℃~26℃; Relative humidity: 45﹪~85﹪.
4. Testing instruments: capacitance testing cabinet, heavy impact tester, internal resistance tester (BS-VR), multimeter (VC9807A+).
5. Test methods:
5.1 Charge with 0.5C current at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, and the charging ends when the current drops to 0.02C; 5.2 Set aside for 10min, test and record the voltage and internal resistance of the sample; 5.3 Using a 9.1±0.46kg weight, free fall from a height of 610±25mm, impact on a 15.8mm round bar placed on the battery; 5.4 At the end of the experiment, remove the battery and observe the appearance.
6. Determination criteria: No fire, no explosion.
Test Data Table
| Sample number | Pre-test voltage (V) | Post-test voltage (V) | Internal resistance before testing (mΩ) | Internal resistance after testing (mΩ) | Appearance and experimental phenomena |
|---|---|---|---|---|---|
| 4 | 4.184 | / | 63 | / | No fire, no explosion |
| 5 | 4.185 | / | 65 | / | No fire, no explosion |
| 6 | 4.184 | / | 63 | / | No fire, no explosion |
Test Result
Images


Free fall test report
of tests | 3pcs
Test Preparation
3. Test conditions: Temperature: 20℃-26℃ Relative humidity: 60±15%RH
4. Test instruments: capacitance testing cabinet, drop test bench
5. Test methods. 5.1 Charge the sample with 0.5C at room temperature until the voltage reaches 4.2V, then charge at 4.2V with constant voltage, and end the charging when the current drops to 0.02C, and leave it for 10 minutes; 5.2 Set aside for 10 minutes, test and record the voltage and internal resistance of the sample; 5.3 Free fall the sample from 1m height to the concrete slab surface, from X, Y, Z positive and negative direction (six directions) each direction free fall once, set aside for 30min, test and record the voltage and internal resistance of the sample; 5.4 Observe the appearance of the battery.
6. Determination criteria: the battery does not leak, do not smoke, do not explode.
Test Data Table
| Sample number | Pre-test Voltage (V) | Post-test voltage (V) | voltage variation (V) | Internal resistance before test (mΩ) | Internal resistance after testing (mΩ) | Increase in internal resistance (%) | Battery appearance after testing |
|---|---|---|---|---|---|---|---|
| 7 | 4.184 | 4.183 | -0.001 | 63 | 64 | 0.015873 | No liquid leakage, no smoke, no explosion |
| 8 | 4.185 | 4.184 | -0.001 | 64 | 64 | 0 | No liquid leakage, no smoke, no explosion |
| 9 | 4.184 | 4.184 | 0 | 63 | 63 | 0 | No liquid leakage, no smoke, no explosion |
Test Result
Images


Thermal Shock Test Report
Test Preparation
3. Test conditions: Temperature: 130±2°C
4. Testing instruments: capacitance testing cabinet, high and low temperature alternating transformation test box
5. Test methods:
5.1 Charge at 0.5C at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, charging ends when the current drops to 0.02C, set aside for 10 minutes;;
5.2 The test records the internal resistance, voltage and thickness of the sample;
5.3 Place the sample in the autoclave; adjust the autoclave temperature from room temperature to 130°C at a rate of (5°C ± 2°C)/minute, and maintain a constant temperature for 30 min after the autoclave temperature reaches 130°C;
5.4 Remove the sample to observe the appearance of the sample, and immediately test and record the thickness of the sample, set aside at room temperature for 2h after the measurement of internal resistance, voltage;
6. Judgement criteria: the battery does not fire, do not explode
Test Data Table
| Sample number | Pre-test voltage (V) | Post-test voltage (V) | voltage variation (V) | Internal resistance before testing (mΩ) | Internal resistance after testing (mΩ) | Increase in internal resistance (%) | Battery appearance after testing |
|---|---|---|---|---|---|---|---|
| 10 | 4.184 | 4.161 | 0.023 | 63 | 71 | 0.126984 | Battery bulging, no fire, no explosion |
| 11 | 4.184 | 4.161 | 0.023 | 63 | 70 | 0.111111 | Battery bulging, no fire, no explosion |
| 12 | 4.185 | 4.16 | 0.025 | 64 | 74 | 0.15625 | Battery bulging, no fire, no explosion |
Test Result
Images


Extrusion test report
Test Preparation
3. Test conditions:
Temperature: 20℃~26℃; Relative humidity: 60±15%RH.
4. Test instruments:
Component testing cabinet, extrusion test bench, multimeter (VC9807A+), digital calipers.
5. Test methods:
5.1 Charge with 0.5C current at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, and the charging ends when the current drops to 0.02C; 5.2 Set aside for 10min, test and record the voltage and thickness of the sample; 5.3 Place the battery in two planes, perpendicular to the direction of the plate for extrusion, between the two plates to apply 13.0kN ± 0.78kN, extrusion pressure once the maximum value can stop the extrusion test, the test process can not occur during the external short circuit; 5.4 Remove the sample to observe the appearance of the sample, and immediately test and record the thickness of the sample, set aside at room temperature for 2h after measuring the voltage;
6. Determination criteria: the battery does not catch fire and does not explode.
Test Data Table
| Sample number | Pre-test voltage (V) | Post-test voltage (V) | Thickness before testing (mm) | Thickness after testing (mm) | Battery appearance after testing | ||
|---|---|---|---|---|---|---|---|
| 13 | 4.184 | 4.178 | 5.78 | 5.52 | No fire, no explosion | ||
| 14 | 4.184 | 4.175 | 5.74 | 5.56 | No fire, no explosion | ||
| 15 | 4.184 | 4.179 | 5.82 | 5.58 | No fire, no explosion | ||
| photograph: pre-test: | Post-test: |
Test Result
Images


Short Circuit Test Report
manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 2Day
Test Preparation
3. Test conditions:
Temperature: 20℃~26℃; Relative humidity: 45﹪~75﹪.
4. Test instruments:
Capacitance testing cabinet, safety test chamber, internal resistance tester (BS-VR), multimeter (VC9807A+).
5. Test methods:
5.1 Charge at room temperature with 0.5C current at constant current until the voltage reaches 4.2V, then 4.2V at constant voltage, and the charging ends when the current drops to 0.02C; 5.2 After setting aside for 10min, test the internal resistance, voltage and thickness of the sample; 5.3 Put the battery into the safety test box, and then short-circuit the positive and negative terminals with a wire with an external resistance of 80mΩ±20mΩ; 5.4 When the surface temperature of the battery drops to about 10℃ lower than the peak value, or the battery explosion and fire and other phenomena to end the test; 5.5 Remove the sample, set aside for 30min, observe the appearance of the sample, test its voltage, internal resistance.
6. Determination criteria: no fire, no explosion.
Test Data Table
| Sample number | Pre-test voltage (V) | Post-test voltage (V) | Internal resistance before testing (mΩ) | Internal resistance after testing (mΩ) | Battery appearance after testing | ||
|---|---|---|---|---|---|---|---|
| 16 | 4.185 | 1.067 | 63 | 94 | No explosions, no fires | ||
| 17 | 4.185 | 0.803 | 64 | 93 | No explosions, no fires | ||
| 18 | 4.184 | 1.225 | 63 | 99 | No explosions, no fires | ||
| photograph: pre-test: | post-test: |
Test Result
Images


Overcharge Test Report
Test Preparation
3. Test conditions:
Temperature: 20℃~26℃; Relative humidity: 45﹪~75﹪.
4. Test instruments:
Safety test chamber, internal resistance tester (BS-VR), multimeter (VC9807A+)
5. Test methods:
5.1 Discharge the sample at 0.2C at room temperature until the voltage reaches 2.75V; 5.2 After setting aside for 10 min, test the voltage and internal resistance of the sample; 5.3 Put the sample into the safety test box; turn on the constant current and constant voltage source and adjust its voltage to 4.6 V and current to 3C; 5.4 will be connected to the sample constant current and constant voltage source corresponding to the positive and negative poles, when the charging current drops to close to 0 A, the voltage is charged to 4.6 V and maintain the highest voltage continues to charge for 7 hours, or explosion fire and other phenomena such as the end of the phenomenon; 5.5 Remove the sample, set aside at room temperature for 30min, observe the appearance of the sample.
6. Determination criteria: Battery bulging, no fire, no explosion.
Test Data Table
| Sample Number | Pre-test voltage (V) | Post-test voltage (V) | Internal resistance before test (mΩ) | Internal resistance after testing (mΩ) | Battery appearance after testing | ||
|---|---|---|---|---|---|---|---|
| 19 | 3.32 | 4.61 | 63 | 63 | No explosions, no fires | ||
| 20 | 3.29 | 4.62 | 63 | 63 | No explosions, no fires | ||
| 21 | 3.3 | 4.61 | 63 | 63 | No explosions, no fires | ||
| Picture: Before the test: | Post-test: |
Test Result
Images


Needle punching test report
manufacture | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 1 day
Test Preparation
3. Test conditions:
Temperature: 20℃~26℃; Relative humidity: 45﹪~75﹪.
4. Test instruments:
Needlepoint test bench, multimeter (VC9807A+)
5. Test methods:
5.1 Charge with 0.5C current at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, charging ends when the current drops to 0.01C; 5.2 Set aside for 10min, test and record the sample voltage; 5.3 Fix the sample on the fixture of the needling test bench; 5.4 The diameter of φ3mm non-corrosive rust steel needle with a speed of 10mm/s~40mm/s to pierce the centre of gravity of the largest surface of the battery pack, and keep it for 1Min, such as the battery explosion or fire is the end of the test; 5.5 Set aside for 2h, take out the sample to observe the appearance of the battery, test and record the sample voltage.
6. Determination criteria: no fire, no explosion, no smoke.
Test Data Table
| Sample number | Pre-test voltage | Post-test voltage | Battery appearance after testing |
|---|---|---|---|
| 22 | 4.183 | // | Battery bulging, no fire, no explosion |
| 23 | 4.182 | // | Battery bulging, no fire, no explosion |
| 24 | 4.181 | // | Battery bulging, no fire, no explosion |
Test Result
Images


High temperature 75℃8h storage test report
batch | 2024.08.27 | Test Date | 2025.05.06 | Test cycle | 3 days
Test Preparation
3. Test conditions:
Temperature: 75±2°C
3. Test instruments:
Testing cabinet, constant temperature and humidity box, multimeter (VC9807A+), internal resistance tester (BS-VR), digital calipers
5. Test methods:
5.1 Charge with 0.2C current at room temperature until the voltage reaches 4.2V, then 4.2V constant voltage charging, the charging ends when the current drops to 0.02C; 5.2 Set aside for 5min, discharge with 0.2C current to 2.75V, record the discharge capacity of the sample; 5.3 Set aside for 5min, charge to 4.2V with 0.2C current, then charge with 4.2V constant voltage, charging ends when the current drops to 0.02C, set aside for 10min, test the voltage, internal resistance and thickness of the battery; 5.4 In the ambient temperature of 75 ± 2 ℃, open-circuit storage 8H, before the beginning of the storage process to test the battery voltage, internal resistance, thickness, and 5.5. Take out the battery cell after 8H storage and record the voltage, internal resistance and thickness of the sample; 5.6, set aside 2H, discharge to 2.75V with 0.2C current at room temperature, record the holding capacity of the sample, and then repeat 5.1-5.2 charging and discharging steps for 5 times to test the recovery capacity of the battery cell.
6. Determination criteria: Battery does not leak, smoke, fire or explode; no expansion and deformation of the battery pack, capacity retention rate ≥90%, capacity recovery rate ≥95%, internal resistance change rate ≤10%, thickness change rate ≤2%.
Test Data Table
Test Result
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