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Custom Rechargeable Lithium Battery Manufacturer in China

Rechargeable Lithium Battery

Custom Rechargeable Lithium Battery Manufacturer in China

After decades of technological development, today’s rechargeable lithium batteries are all lithium-ion batteries, including liquid lithium-ion batteries and solid lithium polymer ion batteries. In terms of materials, they are classified into lithium iron phosphate batteries, ternary lithium batteries, lithium cobalt oxide batteries, lithium manganese oxide batteries, and lithium titanate batteries. VTCBATT can provide you with all types of rechargeable lithium batteries mentioned above, and the capacity can be customized at will, which can be used in remote controls to industrial equipment. 

The size range includes: AA, AAA, RCR123A, 18650, 9V, 2032 button batteries, etc. Our rechargeable lithium batteries are safe, reliable, durable, and can be charged and replaced, and easily extended. Whether you are in the consumer electronics industry, new energy, aerospace, medical, industrial, shipbuilding, or other industries, customizing our rechargeable lithium batteries will definitely bring you long-term economic benefits.

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Rechargeable Lithium Battery Model

Rechargeable Lithium Batteries 3.2v 18650 2000mah
Rechargeable Lithium Batteries 3.2v 18650 2000mah
Rechargeable Lithium Batteries 3.6v 18650 26000mah
Rechargeable Lithium Batteries 3.6v 18650 26000mah
Rechargeable Lithium Batteries 3.7v 21700 5000mah
Rechargeable Lithium Batteries 3.7v 21700 5000mah
Rechargeable Lithium Batteries 3.7v18650 3000mah
Rechargeable Lithium Batteries 3.7v18650 3000mah
Rechargeable Lithium Batteries 6.4v 32700 6000mah
Rechargeable Lithium Batteries 6.4v 32700 6000mah
Rechargeable Lithium Batteries AAA Li-Ion 14250 3.7v 320mah
Rechargeable Lithium Batteries AAA Li-Ion 14250 3.7v 320mah

Advantages Of VTCBATT Rechargeable Lithium Batteries

High Energy Density
High Energy Density

Energy density reaches 150-300 Wh/kg, which is 3-5 times that of lead-acid batteries of the same volume and 2 times that of nickel-metal hydride batteries.

Long Cycle Life
Long Cycle Life

Standard cycle times are 500-6000 times (LiFePO₄ can reach 6000 times), which is 5-10 times that of lead-acid batteries.

Fast Charging
Fast Charging

Supports 1C-5C fast charging, and some models can be charged to 80% in 30 minutes.

Comparison: Traditional nickel-metal hydride batteries take 8-12 hours to fully charge.

Low Self-discharge Rate
Low Self-discharge Rate

Monthly self-discharge rate <5% (nickel-metal hydride batteries are about 30%), and 80% power is still maintained after one year of storage.

No Memory Effect
No Memory Effect

Supports charging and use at any time, without complete discharge (nickel-cadmium batteries need to be deeply discharged regularly).

Typical benefiting equipment: power tools, Human-machine battery.

Low Life Cycle Cost

Although the initial cost is high (about 3 times that of lead-acid batteries), the comprehensive use cost is reduced by more than 50%.

Example: The replacement cycle of lithium batteries for electric buses is 8 years, while that of lead-acid batteries is only 2 years.

Environmental Protection and Safety
Environmental Protection and Safety

It does not contain heavy metals such as lead and cadmium, and the recycling rate is more than 95% (the recycling rate of lead-acid batteries is about 80%).

Wide Temperature Adaptability
Wide Temperature Adaptability

The operating temperature range is -20℃~60℃, and the low temperature performance is better than other batteries (the capacity of lead-acid batteries decreases by 50% at 0℃).

High Voltage Output
High Voltage Output

The voltage of a single cell is 3.2-3.7V, which is equivalent to 3 nickel-hydrogen batteries in series, simplifying the circuit design.

Actual benefits: The number of lithium batteries in digital cameras is reduced by 60%.

How to activate the recharge cycles of lithium battery ?

After formation, the lithium battery still remains uncharged. During the first time with small current,heat will be applied to pressurize the battery.Once the SEI films form on the surface,the lithium battery are fully activated and transferred to the next degassing process. The lithium batteries then undergo three charge-discharge-recharge cycles to reach their truely designed capacity,which also enable them to be automatically sorted by grade.

How to activate the recharge cycles of lithium battery

Applications Of VTCBATT Rechargeable Lithium Batteries

  • Consumer Electronics
    Consumer Electronics

    Portable devices: smartphones, laptops, tablets, digital cameras.

    Smart wearables: TWS headphones, smart watches, health bracelets.

    Household appliances: wireless vacuum cleaners, electric toothbrushes, smart door locks.

  • Transportation
    Transportation

    Electric vehicles.

    Two-wheeled vehicles: electric bicycles, electric motorcycles.

    Special vehicles: golf carts, port AGV logistics vehicles, and electric ships.

  • Energy Storage System
    Energy Storage System

    Grid-level energy storage: State Grid peak-shaving power stations, wind farm supporting energy storage.

    Home energy storage: solar rooftop energy storage system.

    Emergency power supply: 5G base station backup power supply, data center UPS.

  • Industry and Medical
    Industry and Medical

    Power tools: electric drills, angle grinders.

    Medical equipment: portable defibrillators, insulin pumps, surgical navigation systems.

    Robots: industrial robotic arms, cleaning robots.

  • Aerospace and Defense
    Aerospace and Defense

    Satellite power supply: navigation satellite lithium battery system.

  • Special Scenarios
    Special Scenarios

    Renewable energy: photovoltaic power station, energy storage, off-grid solar energy system.

    Marine applications: underwater robots, ocean monitoring buoys.

    Sports and entertainment: drones, electric surfboards.

What is the difference between rechargeable lithium batteries and primary lithium batteries in structure?

The core difference between the two lies in the negative electrode material and working mode.

Primary lithium battery: The core is that the metal lithium negative electrode participates in the irreversible discharge reaction; the structure is simpler (especially button batteries), but the sealing requirements are extremely high; the electrolyte system is diversified; the negative electrode current collector needs to be compatible with metal lithium; the diaphragm needs to withstand the enhanced originality of metal lithium; there is no requirement for cycle life.

Rechargeable lithium battery (lithium-ion battery): The core is the embedding/de-embedding of lithium ions in the positive and negative electrode material structure; the negative electrode is an embedded compound such as graphite, not a single metal lithium; a fine porous diaphragm is required to achieve ion conduction and electronic insulation; the structure is relatively complex, and the coating thickness, porosity, etc. need to be precisely controlled; usually includes protection mechanisms such as safety valves.

How to effectively delay the aging of rechargeable lithium batteries?

1. Storage optimization
Ideal storage state
Power control: Maintain 40-60% power (SOC) during long-term storage, avoid full charge (accelerate SEI film growth) or low power (cause copper foil corrosion).
Temperature management: Store in an environment of 15-25℃. High temperature (>35℃) will cause a monthly capacity decay of 5%, and low temperature (<0℃) will slow down aging, but needs to avoid freezing.
Professional storage solution
Package in anti-static sealed bags, and control humidity at RH30%-50%.
Recharge to 50% every 3 months to offset self-discharge (monthly self-discharge rate is about 2-3%).
2. Usage specifications
Charging strategy
Range limit: Keep the power range of 20%-80% for daily use, and the number of full charge and discharge cycles will reduce the capacity decay by 60%.
Charging speed: 0.5C slow charging (such as 5V2A) is preferred, and fast charging (>1C) is only used for emergency (no more than 3 times a week).
Temperature control
The operating temperature is controlled at 10-35℃, avoiding:
• High temperature scene: direct sunlight into the car (the temperature inside the car can reach 70℃ in summer).
• Low temperature charging: Charging below 0℃ can easily cause lithium dendrites.
3. Equipment-level protection
Smart system utilization
Enable the “optimized charging” function of the mobile phone/computer, and AI learns charging habits to delay the full charging time.
Set the charging limit of electric vehicles to 90%, and let it stand for 30 minutes after DC fast charging before using it.
Hardware protection
Use a charger with over-temperature protection.
The drone battery is equipped with an active heat dissipation bracket.
4. Special scene processing
Long-term parking (>6 months): disconnect the negative pole and balance the battery pack to the same voltage.
Use in high temperature environment: use a phase change material heat sink.
Accidental deep discharge: immediately pre-charge to 20% with a small current of 0.1C and then use it normally.

In addition to high recycling rates, where else do rechargeable lithium batteries reflect environmental performance?

1. Material safety
No harmful heavy metals such as lead and cadmium (lead-acid batteries contain lead, and nickel-cadmium batteries contain cadmium).
The positive electrode material (such as LiFePO₄) is non-toxic, and the organic solvent of the electrolyte can be harmlessly treated.
Solid electrolyte technology (such as sulfide solid-state batteries) eliminates the hidden danger of liquid electrolyte leakage.
2. Secondary use
Retired power batteries (remaining capacity 70-80%) are converted to grid energy storage, extending the service life by 5-8 years.
3. Energy efficiency contribution
The carbon footprint of storing 1kWh of solar power is 85% lower than that of coal-fired power generation.
Offshore wind power supporting lithium battery energy storage system increases energy utilization by 30%.
Emission reduction of electric vehicle lithium batteries throughout the life cycle: CO₂ emissions per kilometer are 60% less than fuel vehicles.
4. Low-carbon manufacturing process
Energy consumption of hydrometallurgical recycling is 40% lower than that of primary ore mining.
Pollution prevention and control
The EU’s “New Battery Regulation” requires that the proportion of cobalt and nickel recycled from lithium batteries reach 90% by 2030.
China’s “Technical Specifications for Pollution Control of Waste Lithium-ion Batteries” standardizes the processing process.

How do you charge your rechargeable lithium batteries?

Charging lithium-ion batteries requires scientific processes and safety regulations:
I. Standardized charging process (CC-CV mode)
Trickle pre-charge phase
When the voltage is <3.0V, use a small current of 0.1C to activate to avoid lithium dendrites caused by large current shock.
Constant current charging phase.
Quickly charge to 4.0V (LiCoO₂) or 3.45V (LiFePO₄) with a current of 0.5-1C, which takes about 60-80 minutes.
Constant voltage charging phase
Maintain the cut-off voltage (±0.05V accuracy), and terminate when the current gradually drops to 0.05C to ensure that more than 95% of the capacity is charged.
II. Industrial-grade charging solution
Multi-cell series battery pack: active balanced charging (patent CN105428741B), adjust the current in stages, and eliminate the difference of monomers <0.5%.
Silicon negative electrode battery: Gradient voltage drop method (patent CN112072722B), inhibiting volume expansion, and increasing cycle life by 40%.
Low temperature environment (<-10℃): preheating + 0.2C slow charge to avoid lithium metal precipitation, and charging efficiency reaches 85%.
Ⅲ. Safety operation specifications
Equipment selection
A smart charger with BMS must be used, supporting OVP/OCP/SCP protection.
Environmental control
Operating temperature: 10-35℃ (automatically reduce power if out of range)
Heat dissipation requirements: ≥5cm ventilation spacing, avoid direct sunlight.
Abnormal handling
Immediately stop charging when the single cell voltage difference is detected to be >0.3V (balance maintenance is required).
Temperature exceeding 55℃ triggers forced power off.

       
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