Custom Sensor Battery Manufacturer in China
As a leader in sensor batteries, VTCBATT has been committed to developing more efficient batteries with longer battery life to provide long-lasting power for various sensors and remote monitoring devices.
VTCBATT’s sensor batteries can operate for 3 to 10 years in low-power mode. When the sensor is in sleep mode, the battery’s charge experiences virtually zero loss, and upon wake-up, it can instantly provide a stable pulse current, ensuring your sensor devices transmit data smoothly and without interruption.
Whether in extreme cold at -40°C or high temperatures at +85°C, VTCBATT batteries can operate reliably in complex industrial environments, providing long-term support for applications such as pipeline pressure monitoring, smart water management, and environmental monitoring.
Looking for a more reliable battery solution for your sensor devices? Contact our technical team for customized support.
Sensor Battery Model
Why Choose VTCBATT Sensor Batteries
Once fully charged, your sensors can operate for an extended period without frequent recharging or maintenance—ideal for remote or hard‑to‑reach installations.
Our batteries can reliably last 3–5 years or even longer, so you rarely need replacements, reducing your overall maintenance costs.
When your sensors wake up and transmit data, the battery delivers a stable pulse current instantly, ensuring smooth and reliable communication.
Whether your equipment is exposed to ‑40 °C cold or +85 °C heat, the battery maintains stable performance.
Your devices are protected with multiple safety features, including overcharge, over‑discharge, and short‑circuit protection, all verified by strict industrial testing.
The battery has an ultra‑low self‑discharge rate, so your sensors stay powered and ready whenever needed.
We can tailor battery capacity, size, and interface options to match the design and requirements of your sensors.
Fewer replacements mean lower long‑term operating costs and reduced waste, making your projects more sustainable.
Highly Customized Batteries for Sensors
Specially designed with high energy density(250Wh/kg) ,low self-discharge rate , high platform (3.85V),and a wide temperature range,VTCBATT lithium batteries are produced in highly automated mass quantities to ensure optimal performance for sensors.Strict quality testing under temperature,short-circuit,and charge-discharge conditions ensures ultimate safety and reliability for sensor operations.
VTCBATT Advantages in Sensor Battery
Most wireless sensors ,such as Loranwan,Zigbee,BLE have transmission frequency and Wi-Fi signal to interfere with other electronics.For high current sensor,VTCBATT sensor battery adopts superior circuit design to separate the EMI interference.With 20-years experience in producing sensor battery,our engineering team are skilled in designing the multiple capacitor and resistor in the battery protection circuit to avoid any EMI interruption.
Yes. Different battery chemistries have their own strengths for specific sensor applications. Lithium-thionyl chloride (Li‑SOCl₂) batteries offer extremely long shelf life and very little self-discharge, so they are best suited for low-power sensors that need to operate for years on end without refueling.
Lithium-ion and lithium polymer (Li‑ion / Li‑Po) batteries provide higher power delivery and chargeability, appropriate for sensors that have a high frequency of data transmission or higher current bursts. We can help you select the best chemistry for your sensor’s power profile and working conditions to gain maximum performance and reliability.
Our batteries incorporate high-grade VTC lithium battery technology, which has the capacity to withstand more than 1,000 charge-discharge cycles in partial discharge mode (usually around 80% depth of discharge). Even with a full discharge mode (100% depth of discharge), they are able to sustain a cycle life of about 500 cycles, placing you in command of a long-term and reliable source of power with reduced replacement needs.
IoT applications, remote monitoring, or industrial sensors – this battery is efficient and reliable power backup for your devices.
This is mostly dependent on the power consumption of your device. If it’s an IoT device or ultra-low power usage sensor, the standby time could be even up to a few months since our lithium batteries have very low self-discharging features. This is very simple to keep up with and allows for longer standby and inventory periods for devices.
It has a very stable output. Even if the battery is running low, the voltage remains stable, and therefore the device will not become slower or suddenly shut down, thus becoming more reliable to use.
Extremely safe. This battery never ignites or explodes and has been certified globally with standards such as CE, UL, RoHS, UN38.3, and IEC62133. Each battery is strictly tested and hand-assembled in our factory by seasoned engineers, so you can use it in your product with confidence.
Yes, we have an available low-temperature version of the polymer battery that can be discharged at 0.2C at ‑40 °C, with a retention of 60–80% of its capacity in these conditions. At normal temperatures, the battery is around 500 full cycles at 100% depth of discharge, and it is suitable for outdoor and harsh environment applications.
The selection of the wire largely relies on the needs of current of the sensor. In the case of IoT or low-current sensors with current requirements below 1A, we largely use light-weight, thin, and flexible wires, which are easier to route and are safe.
For industrial monitoring with high current requirements or environmental sensors, we utilize wires of handling capacity around 5A for the supply of stabilized and safe power. In case you require even greater peak current, we can also provide specially ordered thicker wires to ensure seamless system performance under heavy load conditions.
Yes, we can. Such high discharge currents are not usually required for most sensors, but in the case of products requiring high instant currents, such as industrial pressure sensors, wireless data transmitters, or environmental monitoring instruments requiring strong signal outputs, we can modify 3–5C polymer batteries to suit your needs. Since these products are high-performance custom products, the minimum order quantity is usually about twice the standard model.
We can get them as thin as approximately 1 mm, but the actual size also relies on the length‑to‑width ratio of the battery. For extremely thin devices such as smart bands, wearables, or miniaturized industrial sensors, our engineers will initially assess your design to ensure that the battery is safe and robust while satisfying your power needs.
The battery itself also has overcharge, over-discharge, overcurrent, and short-circuit protection. If there is higher safety required by your project, we also have temperature protection or a PCM module available.
The standard warranty period is one year. For some special OEM projects, we can ensure a two-year warranty.
Yes. Our engineers will design the tailor-made battery specifically for your products in size, connectors and power demand.This can ensure that you can integrate the battery into products. We can also help you with cell matching, assembly, and integration consultation to ensure that your batteries are stable and long-lasting from the moment your product is released.
The minimum order quantity for regular models is very flexible. We can, if there is inventory on hand, any order is acceptable. If the new production line has to be opened, the minimum quantity order will be higher to ensure production efficiency and shipping time.
Our company has a daily production of about 180,000 polymer batteries and 80,000 lithium-ion batteries, and thus tens of thousands of orders are delivered in a timely manner.
Common models usually keep stock on hand, small orders are shipped immediately, and bulk orders will be coordinated according to the production plan and usually completed within two to three weeks.The shipping time for the 1900mAh sensor battery is about 4-7 days for airshipping and 20-25 days for seashipping.
It is always best to keep the battery charged to the level of about 50% and store it in a cool, dry location away from direct sun exposure and intense heat. This way, the battery will be in good health even after very long storage.
Just contact us directly. We shall provide technical assistance or replacement services to guarantee the stability and security of your supply chain in accordance with our quality control policy.
The safest approach is to use a proper lithium battery charger and make sure the cut-off voltage is identical. Different cells utilize 4.1V or 4.2V cut-off voltages. Don’t use any other battery chargers,such as nickel-cadmium battery chargers, don’t overcharge, and charge at the advised temperature ranges.
If you prefer something easier and safer, we also have an exclusive VTCBATT lithium-ion battery charger. It is designed to deliver a stable 14.4V output on a 12V system, enabling the battery to be charged to full 100%. Our charger is strong and carries fast charging, with a two-year manufacturer’s warranty, ensuring your product is safe from charge to use.
Lithium batteries are classified as hazardous materials while in transit. We use specialized packaging certified according to UN38.3 and adhere to rigorous international transport practices by IATA and IMDG to ensure safe shipping of batteries worldwide.
