When you ship batteries, battery safety data sheets are required, whether shipping by air, sea, or road. This article provides a comprehensive exploration of the MSDS for batteries, including its functional guidance on battery composition, hazards classification, disposal, first aid, and transportation.
Part 1:What is a battery MSDS?
1.1 MSDS Battery Basics
As the most important certificate in battery transportation, the battery material safety data sheet MSDS includes information on ingredients, hazards, health harm, and handling cautions, which gives important lithium battery safety guidance in first aid measures, fire fighting measures, accidental release measures, and personal protection. The MSDS certificate for the battery should be updated by the lab annually under ICAO/IATA regulations and IMDG code. MSDS for batteries can be released by either third party or the battery manufacturer, which contains the release date and document version.
1.2 Difference of Battery SDS
SDS is just a safety data sheet , which follows a strict 16-section standardized format under GHS for consistency worldwide, while MSDS stands for material safety data sheet, which varies by country and company with no standardized format. Besides the extra information of battery materials, chemicals, and physical data in MSDS, the purpose of SDS and MSDS is the same: to offer globally consistent labeling, classification, and hazard identification. It’s a common saying that SDS will replace MSDS, but MSDS is still more frequently used than SDS.
Part 2: How many sections are on MSDS?

There are about 16 sections on MSDS, including the full information from battery chemicals to regulatory information, which is the full guidance for safety, handling, storage, and first aid measures.
2.1 Chemical product and company identification
The MSDS certificate for battery should clearly contain the sample name, model, rating, manufacturer, factory address, and contact telephone no and email, which facilitates the first contact without delay, golden life relieving time.
2.2 Battery composition/Information on Ingredients
As the table below, different types of batteries contain different battery compositions and ingredients. For lithium batteries, their common compositions are aluminium, copper, nickel, electrolyte, and graphite.
| Table 1 lifepo4 battery msds | Table 2 lithium ion battery msds |
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| Table 3 li polymer battery msds | Table 4 lithium metal battery msds |
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| Table 5 lithium thionyl chloride battery msds | Table 6 lead acid battery msds |
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2.3 Battery Hazards Summarizing
Under conditions of normal usage, it is very safe to use batteries. But only under the condition of electrolyte leakage, fire and abundance. It is harmful for our health, such as eye redness, skin burns, inhalation, coughing and ingestion damage. It’s common to see the battery acid from aa batteries , battery acid on skin will cause irritation and burns. Wash the skin immediately.
Explosion danger to put that battery above 150 °C is specially warned in the lithium ion battery safety data sheet, which will cause unexpected explosion disasters for the surroundings.
2.4 First Aid Measures and Fire Fighting Measures
The lithium battery safety data sheet plays the most important role as a lifeguard for first aid measures and firefighting measures. Only under battery leakage and battery burn conditions, first aid measures are needed for skin contact, eye contact, inhalation, and ingestion. Most batteries will have a clear warning to prevent ingestion.
How to put out a lithium battery fire? The MSDS also gives clear firefighting measures for various reasons for analysis for full safety guidance. Use the extinguishing media, esp CO2 extinguishers are the most effective.: Use positive-pressure self-contained breathing
apparatus if batteries are involved in a fire. Full protective clothing is necessary.
During water application, caution is advised as burning pieces of flammable
particles may be ejected from the fire.
2.5 Handling and Storage
Battery handling and storage are very important to prevent unexpected accidents.
This lithium battery safety document gives clear handling instructions, such as proper charging, a series of prohibitions in watering, disassembly, short circuit, and polarity reversing .The best way to store batteries is in room temperature, well ventilated,sprinkler-protected structure, original package and separate place.
2.6 Exposure Control/Personal Protection
With the frequent use of batteries in daily life,such as mobile,EV,the comprehensive knowledge of exposure control and personal protection is the protective shield for our family.
Exposure control includes engineering controls,ventilation.Person protection refers to respiratory protection,eye protection,body protection,protective gloves usage under the condition of battery burn.
2.7 Physical and Chemical Properties
Physical and chemical properties makes people fully understand the battery state,odor,PH,vapor pressure,vapor density,boiling point,solubility in water,specific gravity and density.
2.8 Stability and Reactivity

Batteries are very stable in daily usage.But it should also avoid usage of heat, fire,dissassemble,short circuit,immerse.It will only cause hazardous under leakage conditions.
2.9 Toxicological Information
The battery does not elicit toxicological properties during routine handling and use. If the battery is opened through misuse or damage, discard it immediately. Internal components of the cell are irritant and sensitized.
3.0 Ecological Information
Mostly, lithium batteries are strictly tested under certification of ROHS 2.0, REACH, and EU2023/1542 regulation for any environmental hazards, such as mercury, cadmium, or lead. The batteries are environmentally friendly.
3.1 Battery Disposal
How to dispose of lithium batteries? It’s a very common question and MSDS gives clear instructions for battery disposal.
Disposal of the battery should be performed by permitted, professional disposal firms knowledgeable in Federal, State or Local requirements of hazardous waste treatment and hazardous waste transportation. Esp for damaged lithium battery disposal, the battery should be completely discharged before disposal and/or the terminals taped or capped to prevent short circuit. When completely discharged, it is not considered hazardous. All the batteries, including lithium battery, nickel metal hydride battery, lipo battery, and hearing aid batteries sold in Walmart, contain recyclable materials. Recycling options available in your local area should be considered when disposing of this product, through licensed waste Carrier.
3.2 Battery transportation
Lithium battery hazards are classified as 9 and should bear a lithium battery shipping label under UN3090 or UN3091. Lithium-ion battery packaging should be under the strict requirements of ICAO/IATA and IMDG code. Transporting batteries by road, plane, mail all need MSDS, shipping label and correct packaging.
Part 3: Regulatory Information
MSDS contains various regulatory information of dangerous goods regulation, international maritime dangerous goods, classification and code of dangerous goods, Consumer Product Safety Act, and European agreement concerning the international carriage of dangerous goods.

Conclusion:
Battery MSDS training or courses with comprehensive knowledge of safe storage, transportation, and overall safety management are mandatory for battery-related professions, such as battery users, industrial engineers, warehouse keepers, logistic operators, and individual consumers.
This article provides the ultimate detailed guidance on the MSDS certification 16-section content, emphasizing the safety precautions and emergency measures.
The purpose is to help companies follow the MSDS instructions exactly to avoid accidents, reduce risks, and comply with different international safety regulations.
Part 4 FAQ
1. Are lithium batteries hazmat?
Yes. Lithium batteries are hazardous in transportation. Lithium batteries have the risk of catching fire, burn and explosion under damaged, short-circuit, and overcharged condition. Thus, it must handle, transport and store properly.
2.Do batteries go out of date?
Yes. Batteries will go out of date. Different batteries have different self discharge which will reduce its capacity gradually and cause over-discharged eventually if not charged on time.For wrong storage conditions, such as high temperature, high humidity, overcharge and over discharge,it will accelerate the battery”go out of date” and even hard to resume.
If the battery can’t be fully charged, load voltage drops rapidly, swelling,leakage or corrosion,the battery can’t be used anymore.
3. What does battery acid smell like?
If the battery electrolyte leakaged,the battery acid smell like pungent,sulfur-like odor and strong chemical smell ,which will damage our inhalation system.If the battery burn,besides the battery acid smell,it will also generate strong smoke,toxic gases,metal fumes,which will damage our body and cause loss of consciousness.
4.Do rechargeable batteries go bad?
Yes. Recharge batteries such as 9V battery,aa battery and aaa batteries are widely used in our daily life in controller,electronics.If it keeps placed in the electronics,it is in state of discharging,it will go bad if you don’t take out of the battery or recharge it.Furthermore,all the rechargeable batteries have self-discharge rate,it will constantly discharge and finally over discharged which cause failure,if not recharge properly.
5. How to dispose of lipo batteries?
Lipo battery disposal should be performed by professional disposal firms under Federal,State or Local requirements.The lipo batteries should be completely discharged prior to disposal and terminal taped to prevent short-circuit.When completely discharged,it is not considered hazardous.
6. Can you transport lithium batteries on a plane?
Yes.You can transport lithium batteries on a plane.Check airline rules-limits on watt-hours and quantity per person.You can’t put the lithium batteries in luggage,but take on plane directly.For battery power larger than 100wh,it is prohibited to take on a plane.
7.How many sections on msds?
There are about 16 sections on msds,including the battery composition,battery disposal,transportation,first aid measurement,regulartory information,Toxicological Information,battery hazard.
Part 5: MSDS download
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