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Wide Temperature Lifepo4 Battery

Wide temperature Lifepo4 Battery Production

Various rigorous tests of temperature cycling, impact test, short-circuit test, and nail penetration are undertaken to guarantee the ultimate safety and reliability performance.

wide temperature battery video

Wide Temperature Lifepo4 Battery

Wide temperature lifepo4 battery can be operated from -40 °C to 85 °C and charged range from 0℃ ~ 75℃. while the normal lithium ion battery temperature limits​ in discharging is from -20 °C to 60 °C and charge limits is 0℃ ~ 45℃. The extraordinary temperature innovation brings significant advantages for devices that require long-life operation under extreme temperatures.

It’s extremely dangerous to charge the normal temperature lifepo4 battery at high temperature and low temperature, which will accelerate the lithium dendrite formation and prick the separator to cause an internal short circuit of the lifepo4 battery.
Thus, all the lifepo4 battery manufacturers will clearly specify the charge and discharge temperature range and corresponding current.

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Wide Temperature Lithium Battery Models

26650 lithium battery 3.2V 3000mAh
Wide Temperature Lifepo4 batery 26650 3.2V 3000mAh
26650 lithium battery IFR26650-2S1P 6.4V 6.4AH
Wide Temperature Lifepo4 batery IFR26650-2S1P 6.4V 6.4AH
26650 lithium battery IFR26650-2S1P 6.4V 6.4AH
Wide Temperature battery IFR26650-2S1P 6.4V 6.4AH
High temperature lifepo4 battery 3.2V IFR18650 1600mAh High Temp lifepo4 battery
Wide Temperature Lifepo4 batery 3.2V IFR18650 1600mAh

Cycle Test At 85°C 1C/1C

The high temperature lifepo4 battery can still maintain close to 1000 times, which is dramatically reduced compared with normal 6000+ cycles, as a result of the solid electrolyte interphase(SEI) degradation.

85°C 1C - 1C Cycle
Different Temperature Cycle Comparison

Different Temperature Cycle Comparison

This curve answers to the typical questions of how temperature affects battery performance and how does temperature affect battery life.
85°C high temperature cycling accelerates the battery aging. While 60°C helps prolong the durability of battery materials, the capacity decays faster than normal 25°C temperature.

Large-Scale Production

Wide temperature lifepo4 batteries are mature in large-scale production now. Lots of customers use the wide temperature lifepo4 battery to replace the normal lifepo4 battery, making their product more competitive in the market.

Battery Large-Scale Production

Advantages

Reliable Insights into Battery Behavior Under Stress and Load

Low Temperature Charging Solution
Low Temperature Charging Solution

Compared with the normal heating board solution, the wide temperature lifepo4 battery just uses a smart IC to enable the under-zero temperature charging capability, which not only reduces the excessive space of the heating board, but also improves the battery reliability caused by heating board damage.

Patented Electrolyte Formulations
Patented Electrolyte Formulations

Our patented composition of electrolyte formulations can not only keep the electrolyte fluidity and conductivity to -40℃, but also greatly improve the high temperature stability by blending flame-retardant additives.

Nano-ceramic diaphragm Technology
Nano-ceramic diaphragm Technology

The nano-ceramic diaphragm can prevent thermal shrinkage and reduce impedance.
Even under conditions of high temperature, high voltage, high puncture, and high liquid absorption, the wide temperature lifepo4 battery can maintain good safety and reliability.

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Application

  • Military and Defense Systems
    Military and Defense Systems

    Deployed under extreme conditions, the military and defense systems use lots of wide temperature lifepo4 batteries in desert, high altitude, and arctic areas. Tailor-made for lithium battery operating temperature from -40℃-85℃, the military and defense systems can still maitain reliable, safe, and stable performance to guard the country’s safety.

  • Industrial & Outdoor Equipment
    Industrial & Outdoor Equipment

    Operated in sub-zero mountain or hot desert conditions, the industrial & Outdoor equipment is installed with the lifepo4 battery operation temperature ranging from -40℃-85℃. The key features of good battery chemistry, thermal management, and rugged design make the lifepo4 lithium battery suitable for various applications, such as robotics, material handling, remote monitoring, and emergency power systems.

  • Oil, Gas, and Mining Operations
    Oil, Gas, and Mining Operations

    Conducted in extreme environments and remote areas, the equipment for oil, gas, and mining requires a stable power supply in cold arctic regions, scorching deserts, and underground mines, as a result of wide temperature lifepo4 battery operation from -40℃ to 85℃.

  • IoT Devices and GPS Tracking
    IoT Devices and GPS Tracking

    Under freezing or hot climates, IOT devices and GPS tracking are powered by the wide temperature lifepo4 battery to report signal and positioning as real-time monitoring.

VTCBATT Wide Temperature Lifepo4 Battery

No.ItemSpecificationRemark
1Typical Capacity1.60Ah0.2C discharge capacity after standard charge.
2Minimum Capacity1.55AhMinimum discharge capacity after standard charge.
3Nominal voltage3.2VMean voltage during rated discharge after
4Shipping voltage3.2V≥27%SOC
5Internal resistance at shipping≤25mΩBy AC 1 kHz.
6End of charge voltage3.65±0.05V@5~45℃
3.65±0.05V@20~30℃
7End of discharge voltage2.0VStop discharging when the cell voltage reaches 2.5V
1.5VStop discharging when the cell voltage reaches 2.0V
8Charging time5.5hRated charge
9Maximum continuous charging current:
Maximum continuous discharging current:
Maximum discharging current (short pulse):
1600mAThis current is the maximum current recommended…
4800mAEnvironment temperature 25℃, not for cycle
10000mA
10Operating temperature Charge
Operating temperature Discharge
0 ~ 75℃Regardless of the charging/discharging mode of the battery, if it exceeds the operating temperature, please stop charging/discharging immediately
-40 ~ 85℃
11Humidity65±20%
12Shelf Life1 yearRecommended to store 23±5℃ for long term storage
13Cell WeightAbout 40.5gContain package
What’s the lithium ion battery temperature range?

A:Normal lithium ion battery temperature range is from -20℃ to 60℃, while our wide temperature lithium battery can be operated from -40℃ to 85℃ and even can be charged from -20℃ to 0℃.

Can you produce nest temperature sensor battery?

A: Yes.We can produce the models of CR2 and CR123A 3V lithium battery used in google nest temperature sensor.

What temperature is bad for lithium batteries​?are batteries affected by temperature?

A: The temperature below -20℃ and higher than 60℃ is bad for normal lithium battery.
The temperature below -40℃ and higher than 85℃ is bad for wide temperature lithium battery.

What temperature is dangerous for lithium batteries?

A: Operation temperature range below -20℃ and above 60℃ is dangerous for normal temperature lithium batteries. It’s extremely dangerous to charge below 0℃ and above 60℃, which leads to internal short circuits by the SEI prick.

Can lithium batteries be stored in freezing temperatures?

A: Yes. You can store the lithium batteries in freezing temperatures down to -20℃, but never below -20 ℃ and for long-time storage.

Do cold temperatures drain batteries​?Do cold temperatures affect batteries?

A: Yes. Cold temperatures will affect the battery performance. The cold temperature will drain the battery as a result of reduced capacity, lower voltage, and slow reactions of the electrodes.

What temperature does a lithium battery burn at?

A : LiFePO4 battery has better thermal runaway capability than a normal lithium battery.
270℃ is the limit for the lifepo4 battery explosion point, 130℃ is the limit for the lithium-ion battery, and the lithium polymer battery

Do cold temperatures damage lithium ion batteries​?

A: Yes. Cold temperatures will damage the lithium-ion batteries, which are unrecoverable.

Does battery voltage change with temperature?

A: Yes. The battery voltage changes with temperature due to the slow chemical reaction of the anode and cathode materials. At 25°C, the battery maintains the best voltage range 3.7–4.2 V.At 0°C, the battery voltage slightly dropped to 3.6–3.8 V.
At −10°C, the battery voltage continues to drop to 3.5–3.7 V.
At −20°C.the battery voltage drops a lot to 3.3–3.6 V.
Above 45 °C, the high temperature accelerates the aging process with a voltage of 3.8–4.2 V

Can high outside temperature cause car battery to go dead​?

A: Yes. Because high temperature will accelerate the chemical reaction and aging process, which will reduce the lifespan and evaporate the electrolytes of the car battery.

18650H-1600 3.2V Test Data

0.5C Charge and Discharge Performance

0.5C Charge and Discharge Performance

This chart presents the standard 0.5C charge and discharge behavior of the 18650H-1600 3.2V LiFePO4 cell. The voltage profile shows the characteristic flat discharge plateau associated with lithium iron phosphate chemistry, indicating stable energy delivery through most of the usable capacity range. The charging section reflects a controlled rise toward the upper cut-off voltage, while the discharge section highlights low polarization and good voltage retention under moderate current loading.

SOC-OCV Relationship Curve

SOC-OCV Relationship Curve

This SOC-OCV curve illustrates the relationship between state of charge and open-circuit voltage for the 18650H-1600 3.2V cell after sufficient relaxation. The profile is critical for battery management system calibration because it defines how terminal voltage maps to residual capacity in a no-load condition. As expected for LiFePO4 chemistry, the curve contains a broad plateau where voltage changes slowly over a large SOC interval.

Cycle Life at Different DOD Levels

Cycle Life at Different DOD Levels

This graph compares cycle life performance under different depth-of-discharge conditions. It demonstrates the expected inverse relationship between DOD and cycle durability: shallower cycling generally results in lower structural stress, slower capacity fade, and longer service life. By contrast, deeper cycling imposes greater electrochemical and mechanical burden on the electrodes.

Cycle Life at Different Charge-Discharge Rates

Cycle Life at Different Charge-Discharge Rates

This chart evaluates how cycling rate influences long-term capacity retention. Lower current rates usually reduce internal heat generation and polarization, supporting improved reversible lithium utilization. Higher rates can intensify resistive heating and electrochemical stress, which may shorten cycle life if sustained over extended operation.

Discharge Curves at Different Rates

Discharge Curves at Different Rates

This figure compares discharge voltage behavior at multiple current rates. As discharge rate increases, the effective operating voltage typically shifts downward because of higher internal resistance losses and stronger polarization effects. Engineers use this chart to evaluate power-system compatibility and determine current limits.

Temperature Rise at Different Discharge Rates

Temperature Rise at Different Discharge Rates

Temperature rise is a direct indicator of internal power loss. A steeper temperature increase at higher rates suggests elevated joule heating and greater thermal stress. This data supports thermal management design by helping engineers estimate heat generation during heavy discharge events.

Cycle Life at Different Temperatures

Cycle Life at Different Temperatures

Temperature has a strong influence on reaction kinetics and impedance. Elevated temperatures can accelerate aging mechanisms such as electrolyte decomposition. This dataset helps define the recommended thermal operating envelope and provides evidence for pack insulation strategies.

Discharge Curves at Different Temperatures

Discharge Curves at Different Temperatures

At lower temperatures, increased impedance usually causes earlier voltage drop and reduced effective capacity. The relative spacing of these curves provides a practical view of low-temperature usability and is essential for validating cell suitability for outdoor applications.

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